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Foundry Process Operator

Company:
ASK Chemicals
Location:
Columbus, OH
Pay:
50000USD - 55000USD per year
Posted:
April 29, 2025
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Description:

Job Description

Job Summary:

We are seeking a skilled Foundry Operator to join our Research and Development (R&D) Pilot-Scale Foundry team in Dublin, OH. This role focuses on producing small-scale experimental castings, developing new molding and pouring techniques, and assisting in the testing of innovative metal alloys and processes. The ideal candidate will have hands-on experience in mold making and metal pouring, a keen attention to detail, and a willingness to collaborate with engineers and researchers on cutting-edge metallurgical projects.

Mold Making & Experimental Casting:

Work with researchers to develop and refine mold designs for new materials and processes.

Prepare and assemble sand, molds based on research needs using up to a 200 pound per minute mixer

Troubleshoot and adjust molds to ensure high-quality, defect-free castings.

Metal Pouring & Process Development:

Operate furnaces to melt and pour various metal alloys, including Grey Iron, Ductile Iron, Steel and Aluminum.

Maintain precise temperature control and metal purity during the melting and pouring process.

Conduct controlled metal pouring trials, adjusting techniques as needed to achieve desired results.

Assist in testing and analyzing casting outcomes, working closely with metallurgists and engineers.

Safety, Equipment Maintenance, & Data Collection:

Adhere to strict safety protocols for handling molten metal and working in high-temperature environments.

Perform Calibrations and safety inspections

Maintain pilot-scale foundry equipment, including furnaces, ladles, and molding tools.

Record process parameters, observations, and outcomes for research documentation.

Collaborate with R&D teams to analyze results and suggest process improvements.

Qualifications & Skills:

Experience: Prior experience in foundry operations, mold making, or metal pouring required; experience in an R&D or pilot-scale environment is a plus.

Technical Skills: Knowledge of metal casting techniques, mold-making methods, and metallurgical principles.

Innovation & Problem-Solving: Ability to adapt to new materials and experimental processes.

Physical Requirements:

Ability to lift heavy objects (50+ lbs.)

Work in high-heat environments

Stand for extended periods.

Operate forklift and overhead crane

Attention to Detail: Strong focus on precision and quality in mold making and casting.

Safety Awareness: Knowledge of OSHA regulations and foundry best practices.

Collaboration & Communication: Ability to work closely with engineers, researchers, and production staff.

Preferred Qualifications:

Experience with pilot-scale or prototype casting operations.

Knowledge of foundry chemical chemistries.

Familiarity with data collection and process documentation in an R&D setting.

Certification in foundry or metallurgical operations.Company Description

The ASK Chemicals Group is a leading supplier of solutions to the worldwide foundry industry and a global provider of high-performance phenolic resins for a wide range of industrial applications.

ASK Chemicals has a production and distribution network in 22 countries and employs around 2,000 people worldwide. With research and development locations in Europe, America, Asia and Africa, we see ourselves as a driving force behind industry-wide innovations. We are a modern employer, valuing flexibility and ensuring short decision-making paths, while at the same time providing special attention to the well-being of our employees.

Our offer:

ASK Chemicals is a growing company with a history of attracting the best people and keeping them. We offer you an industry competitive compensation and an interesting, international work environment where employees feel challenged and valued. As a growing global chemical company, we afford opportunities for development and advancement throughout our organization. If you are looking for a relationship with a company instead of simply a job, ASK Chemicals may be a great fit.

ASK Chemicals is proud to be an Equal Opportunity Employer.

Please submit your resume, cover letter and salary expectations to

Full-time

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