Job Summary:
Under direct supervision of the Lead Inspectors, HNO Maintenance Inspector shall be responsible for ensuring the mechanical integrity of the fixed mechanical equipment inside their assigned unit which includes pressure vessels, storage tanks, piping and piping components (e.g., valves), filters, heat exchangers, heaters, boilers, relief devices, platforms, ladders, handrails, and structures at both sites. The objective is to ensure that plant equipment is fit for new and/or continued service. This is applicable to all phases of fixed mechanical equipment design, procurement, fabrication, receipt and storage, installation, commissioning, operation, maintenance, and decommissioning.
Job Roles and Responsibilities:
Perform all visual inspections and write reports
Analyze UT data
Follow and PSSR all MOCs affecting the MI program.
Perform and attend RCIs
Address process/operational questions, concerns, etc.
Maintain relief valve data
Initiate deferrals of all fixed equipment (if needed) and track to completion.
Remain in constant communication with operations, maintenance, and engineering.
Ensure all MI procedures are adhered to
Perform Clamp Inspections
Inspect and stamp all bundles (new and old)
Develop and review ITP’s for upcoming turnarounds, shutdowns, cleanings, outages, etc
Identify potential CUI areas and make recommendations as needed
Perform NDE as needed or when required
Review and comment on packages from engineering
Perform tank leg inspections
Perform ladder, handrail and platform inspections
Follow all fixed equipment jobs from start to completion. This includes maintenance work, capital projects, turnarounds, etc.
Ensure all final construction packages are correct and complete.
Spot check fabrication and material (MTRs). Ensure that material adheres to TPC Gem Specifications for the service.
Review all x-rays performed and witness all pressure tests.
Review WPS, PQR and WPQ
Verify proper insulation and painting have been completed.
Shop fabrication inspections
Ensure code compliance
Read and follow P&IDs, Construction Drawings, Inspection Isometrics, and Civil Drawings without assistance
Verify cathodic protection systems and tests
Capable of creating piping isometrics
Experience in circuitizing piping systems
Develop and follow repair plans and scopes of work
Report out on KPIs
Required Qualifications:
API 510 with agreement to obtain API 570 within 1 year
Minimum 5 years inspection field experience in a chemical plant or refinery
Must be able to climb ladders
Cannot have acrophobia or claustrophobia (tower, vessel, boiler, tank)
Able to carry 50 pounds
Must have a valid TWIC Card or ability to acquire
Must have a valid Driver’s License to travel to both sites
Must be computer literate in Microsoft Word, Excel, Access, and Drawing TrueView
Must be knowledgeable with the following codes and practices NBIC, ASME B16.5, 1, B31.3, Sect I, II, V, VIII, IV, API 510, 520, 521, 560, 570, 571, 572, 574, 576, 577, 578, 579, 580, 581, 582, 583, 620, 650, 651, 653, 2000, 2218 and an understanding of various ASTM, NFPA and NACE standards
Must have a thorough working knowledge of DOT and Coast Guard Regulations
Must be literate in PCMS as an administrator
Must be literate in CMMS Maximo and Oracle
Working knowledge of RBI programs
Preferred Qualifications:
API 570
API 653
CWI or CAWI
Level II or III PT, MT, UTT
Film Interpretation