Sr. Composite Manufacturing Engineer

We are seeking an experienced Senior Composite Manufacturing Engineer to lead the development, optimization, and implementation of advanced composite manufacturing processes for high-performance aerospace structures. The ideal candidate will bring over a decade of hands-on experience in aerospace composites, with a strong background in production support for major aircraft programs such as the Boeing 787 or Airbus A350.

Key Responsibilities:

Design, develop, and optimize composite manufacturing processes including layup, curing, trimming, bonding, and assembly for structural aerospace components.

Collaborate with multidisciplinary teams-including Design, Quality, and Production-to ensure manufacturability, structural integrity, and compliance with aerospace industry standards (e.g., FAA, AS9100).

Author detailed manufacturing work instructions and process documentation to guide composite production and ensure consistency across operations.

Lead continuous improvement initiatives by applying lean manufacturing principles to increase efficiency, reduce cycle time, and eliminate process bottlenecks.

Conduct Process Failure Mode and Effects Analysis (PFMEA) to proactively identify and mitigate manufacturing risks.

Develop and implement innovative tooling solutions and automation strategies to support scalable, cost-effective production.

Oversee first article inspections (FAIs), material testing, and root cause analysis related to composite manufacturing issues.

Support the transition from prototype builds to high-volume production, ensuring repeatability and process stability.

Work with supply chain and procurement teams to source advanced composite materials and specialized equipment.

Ensure strict adherence to quality and safety protocols, including Foreign Object Debris (FOD) prevention and environmental compliance.

Contribute to the creation of composite-specific documentation, including process control plans, technical manuals, and operator training materials.

Stay abreast of emerging composite technologies and actively contribute to innovation in aerospace manufacturing. Qualifications:

Bachelor's degree in Manufacturing, Mechanical, or Aerospace Engineering (or related discipline).

10+ years of experience in composite manufacturing within the aerospace industry.

In-depth knowledge of composite materials (e.g., carbon fiber, fiberglass) and resin systems.

Demonstrated experience in high-performance aerospace programs and familiarity with large composite structures. JSG offers medical, dental, vision, life insurance options, short-term disability, 401(k), weekly pay, and more. Johnson Service Group (JSG) is an Equal Opportunity Employer. JSG provides equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, age, sexual orientation, gender identity, national origin, disability, marital status, protected veteran status, or any other characteristic protected by law.

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