Process Engineer

Job Description

EControls is a global provider of innovative, state-of-the-art integrated controls solutions for internal combustion engines and electric drive systems in the off-highway, on-highway, and stationary equipment markets. EControls designs world-class, full-authority engine management systems for major OEMs around the world. Our global engine development labs and engineering staff offer full-range support, from design guidance for base engine conversion to hardware, software, and engine calibration to meet each application's specific requirements.

We are passionate about customer satisfaction and service. We fearlessly engage in any effort that will eliminate our customers’ risk and clear a path to their success. We immerse ourselves in our customers’ world, reveal unknowns and deliver integrated solutions.

We have a global footprint ready to serve customers with high-level product support and deep application engineering. The company employs over 900 employees worldwide dedicated to serving our customers and markets on virtually every continent. We have locations in Texas, and Oklahoma, as well as multiple overseas operations in Europe, and Asia.

We are looking for a Process Engineer with 3-5+years or more years of manufacturing industry experience, ideally with time spent working in one or more engineering discipline. (Mechanical, Electrical, Software or Application Engineering)

Support Manufacturing Operations

Design experiments to develop optimum production processes - manual assembly, automated assembly, press operations, automated inspection, and testing

Identify and solve production related issues

Plan and develop processes and capacity utilization strategy for assembly operation of mechanical, electro-mechanical, and electrical components

Ensure production readiness of key processes

Troubleshoot root cause for equipment and process related problems

Drive process efficiency improvements by analyzing existing work flows and developing alternative solutions

Create work instructions & procedures and update existing

Conduct time studies, modify BOMs and routings

Support New Product Development and Continuous Improvement Efforts

Design for manufacturability input into product designs

Define assembly strategy for production

Design new assembly equipment & tooling

Lead PFMEA development and participate in DFMEA development

Collect and analyze data from assembly operations

Improve existing fixtures and tooling

Explore & implement cost reduction ideas

Identify, source, and set up critical spare parts for production cells

Able to interpret assembly and component drawings and the requirements within

Support Quality

Develop and execute statistical process controls utilizing appropriate quality tools plus statistical techniques.

DMAIC: Define, measure, analyze, improve and control

Root cause analysis and risk reduction: 5Y, FMEA, 8D

Problem solving (product/process)

Participate in MRB (Material Review Board) process to review Non-Conforming Material as needed to support production operations

Personal Development

Learn how products work and how they are used

Learn new skills and be educated on new technologies

Education

B.S. in Electrical or Mechanical Engineering, or similar engineering discipline

Experience

A minimum of 3-5 years of high-volume manufacturing environment experience

Failure mode analysis and process control implementation experience preferred

Knowledge, Skills and Abilities

Knowledge of FMEA, PPAP, MSA, and Root Cause Failure Analysis is required

Ability to communicate effectively with design/test engineering, and manufacturing

Experience with lean manufacturing and Six Sigma methodologies

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Full-time