Controls Process Engineer

LuxWall is focused on the product development, scaling and commercializing of innovative glass products and solutions for the built environment. LuxWall’s transparent insulation technology, Enthermal Glass, provides a step change in energy performance by significantly reducing convective, conductive, and radiative heat gain and heat loss in buildings. Acting as a transparent thermos bottle for building, LuxWall has the potential to reduce global carbon emissions by more than 0.5 gigaton per year with mass adoption. Enthermal Glass will forever change the way buildings are designed and constructed for the future sustainability of our planet.

At LuxWall, we pride ourselves on innovation and excellence in our industry. We are committed to optimizing our processes to deliver high-quality products and services to our customers. We are currently seeking a skilled and motivated Process Engineer to join our team and drive continuous improvement in our operations

Job Overview:

The Controls Process Engineer will play a critical role in analyzing, designing, and optimizing production processes to enhance efficiency, reduce waste, and improve product quality to LuxWall’s production manufacturing lines. This position requires PLC (ladder logic)/Robotics experience, strong analytical mindset, attention to detail, and a passion for problem-solving.

Position Responsibilities:

Evaluate current manufacturing processes to identify areas for improvement and optimization.

Develop and implement new manufacturing processes and techniques to enhance productivity and quality.

Design, implement, maintain control systems for various applications, primarily in manufacturing and automation

Programming programable logic controllers (PLCs) and other control devices to automate processes and manage equipment.

Diagnosing and resolving issues within control systems, ensuring they function correctly and efficiently.

Maintain support for all current operating control technology and be available for potential "service" type issues

Lead continuous improvement initiatives using methodologies such as Lean, Six Sigma, and Kaizen.

Collect and analyze process data to identify trends, variances, and opportunities for improvement.

Ensure that all processes comply with quality standards and regulations.

Identify and implement cost-saving measures without compromising product quality.

Develops HMI graphics to accurately depict the processes being controlled and enhance asset operability

Lead mechanical and electrical contractors to install necessary equipment in a safe manner and have appropriate engineering controls to ensure safe operation.

Work closely with cross-functional teams, including production, quality, and maintenance, to ensure seamless process integration.

Supports capital projects including the review of electrical, controls, and network drawings, programming and commissioning of the control systems, and providing startup support

Maintain detailed documentation of process changes, improvements, work instructions, and standard operating procedures (SOPs) to support ISO and IATF.

Provide training and support to production staff on new processes and improvements.

Position Requirements

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Physical Science or Engineering Technology Degree.

Minimum of 5 years of experience in process/controls engineering or a related role in a manufacturing environment.

Proficiency in programming languages commonly used in control systems. PLC (ladder logic) and Robotics

Proficiency with different types of automation, including robotics, motion control, machine vision, and process control.

Understanding of electrical circuits, hardware, and software

Proficiency in process simulation software and statistical analysis tools. Experience with 2D or 3D design software, a plus.

Ability to read and interpret engineering MEP drawings. Extensive experience formulating and managing project schedules using WBS and Gantt charts.

5-8 years of experience with Rockwell Automation PLC/SCADA systems ( preferred) or similar tools.

Strong analytical and problem-solving skills with a data-driven approach.

Experience in managing process improvement projects from inception to completion.

In-depth knowledge of quality control principles and practices.

Excellent verbal and written communication skills, with the ability to convey technical information clearly.

Six Sigma certification (Green Belt or Black Belt) is highly desirable.

High level of attention to detail and accuracy in all tasks.

Ability to work effectively in a team-oriented environment and collaborate with cross-functional teams.

Experience working with glass, coatings, fabricated glass and glass systems, a plus.

Work Environment

75% Plant floor (PPE required)

Requires working in a fast-paced manufacturing environment with exposure to machinery, chemicals, and varying temperatures and noise levels.

Constant communication with employees, peers and management

Overtime as required

Frequent requirement of handling heavy equipment (operation)

Frequent need to give concentrated attention to surroundings

LuxWall, Inc. is an Equal Opportunity Employer. We do not discriminate based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, age, veteran status, or any other legally protected characteristics. All employment decisions are based on qualifications, merit, and business needs.

All applicants must complete and pass a drug screening and background check. LuxWall's process is a 10-panel drug screen which includes marijuana.