Intelligent Factory (Automation R&D) Engineer

Kaiser Aluminum Warrick has been on the path of innovation, embracing the latest technologies for almost 60 years! We have revolutionized the industry and lead the way in the development of sustainable aluminum products the you use every day for food and drinks. Our people are the bedrock for our operations. Along with their dedication to excellence and integrity, our people are drivers of continuous improvement who build on new ideas while flourishing within our growing business. We provide opportunities for you to think outside the box and bring creative and progressive solutions to our operations. Our passion for inclusion, diversity and equity is a value at the core of our organization and people. Are you ready to start your journey with us and be the future of Kaiser Warrick Aluminum?Overview:

Intelligent Factory Engineer

We are seeking an engineer or scientist who solves real-world manufacturing problems by writing code, with a deep interest and knowledge about manufacturing process optimization and data analytics. The ideal candidate will have expertise in using modern technologies and data-driven methodologies to enhance manufacturing processes.

Ideal Candidate:

• Proficient in process control, data analytics, and optimization using modern tools.

• Experienced in design of equipment and processes to solve manufacturing challenges.

• Has strong knowledge of advanced technologies, such as machine learning and simulation tools

FUNCTIONS AND RESPONSIBILITIES:

The Intelligent Factory Engineer’s job functions can include:

Leverage data analytics, process control, and cutting-edge technologies to improve and optimize manufacturing processes.

Develop and deploy software and systems supporting Industry 4.0 initiatives, including:

Data warehousing for advanced analytics.

Vertical & horizontal integration of manufacturing information and control systems.

Simulation and Digital Twins to model and optimize processes.

Advanced measurement systems for capturing and analyzing critical process variables.

Implement advanced technologies, such as:

Computer Vision

Machine Learning

Internet of Things (IoT)

Support new process and product R&D by developing control systems, data collection, visualization, and analysis tools.

Build and deploy software solutions to improve process visualization and control, with metrics such as Overall Equipment Effectiveness (OEE), Statistical Process Control (SPC), and Quality Compliance.

Drive continuous process and production improvements through control system enhancements.

Develop a strong technical understanding of aluminum casting, rolling, heat treatment, and related operations.

Provide expert technical support to teams in Metallurgy, Quality Control, Engineering, Maintenance, and Production.

Create and maintain web applications for internal use, improving process transparency and access to critical data.

Kaiser Aluminum encourages applications from women, people of diverse backgrounds and those with different skills and life experiences. Kaiser is proud to be an equal opportunity workplace and is an affirmative action employer.

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