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Product Development Simulation Engineer

Company:
HELLERMANNTYTON CORP
Location:
Milwaukee, WI
Posted:
May 16, 2025
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Description:

JOB REQUIREMENTS: Job Summary: The Product Development Simulation

Engineer will support the structural analysis activities of the Product

Development Engineering Department. The position involves the use of

Finite Element Analysis (FEA) software, classical calculations, and

other techniques to evaluate the structural integrity of plastic

injection molded components, assemblies, or systems by analyzing

stresses, strains, and deformations under various loading conditions.

The Product Development Simulation Engineer will have a diverse

combination of skills, including an ability to collaborate well with

others, communicate effectively, be well-organized and detail-oriented,

and have very good written and verbal communication skills. This will be

achieved while maintaining HellermannTyton's Quality and EMS

certifications by supporting all corporate policies, procedures, work

instructions, and required documentation. Essential Functions : Perform

FEA Simulations and Analysis: Create detailed 3D finite element models

using CAD data, defining material properties, and applying boundary

conditions to predict how products behave under various conditions,

optimizing designs for intended performance before going into

production. Identify potential failure points, stresses, deformations,

and identify areas for improvement or optimization. Work with various

Engineering teams to design, model, simulate, and implement innovative

solutions. Collaborate with stakeholders to understand project

requirements and define simulation objectives. Static and dynamic

analysis: Perform static stress analysis, modal analysis, and transient

dynamic simulations to assess structural behavior under various loading

scenarios. Nonlinear analysis: Use advanced non-linear FEA techniques

for complex loading conditions like contact interactions, plasticity,

and large deformations. Verification, Validation, and Correlation:

Ensure the accuracy and reliability of simulation models through testing

and data analysis. Develop and implement test plans to validate model

accuracy and improve model fidelity. Design optimization: Identify

potential design flaws and suggest improvements to optimize structural

performance and minimize material. Use simulation results to guide

design decisions and optimize performance, reliability, and durability.

Material Characterization and Material Models: Support efforts to define

material properties and material models to best simulate that

material's behavior. Documentation and report communication: Prepare

reports and presentations summarizing findings and recommendations.

Maintain accurate and complete documentation of all FEA analyses

performed and results obtained. Effectively communicate across the

organization to a diverse range of technical and non-technical team

members. Process Improvement and Collaboration: Continuously improve

simulation processes For full info follow application link. EOE of

Minorities/Females/Vets/Disability APPLICATION INSTRUCTIONS:

Apply Online: ipc.us/t/D20A00FC83C84853

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