PCB Assembly Operations Head

The PCB Assembly Operations Head will oversee all aspects of the PCB assembly process, ensuring efficiency, quality, and compliance with industry standards. Key responsibilities include:

Job Title: PCB Assembly Operations Head

Location: Chennai

Company Description:

IL JIN(An Amber Group) Chennai is a leading manufacturing of PCB & PCB assembly . We pride ourselves on delivering high-quality PCB assembly solutions to our clients. As we expand our operations, we are seeking a proactive and experienced PCB Assembly Operations Head to lead our manufacturing team.

15+years of experience in Electronics Manufacturing Services (EMS). Should have 2-3 Years of experience in heading plant operations.

Candidatese with Electronics Manufacturing Services should only apply.

Heading the complete gamut of Manufacturing Operations- Production, Business Excellence, Process Engineering, Warehouse and Inventory management, Health and Safety, Maintenance, Facilities Management, Projects functions, Factory Manager role as per Factories and Labour Acts India

Responsible for planning & executing production as per the KPIs set for the function.

Ensure optimum plant Throughput, Capacity Utilization, OEE, Yield, resource utilization.

Manufacturing Opex- Annual budgeting and controlling.

Assess capacity expansion and outsourcing needs considering the business growth plan and Make vs Buy decision.

Clouser of quality issues related to rework and rejections with proper Root cause analysis and actions.

Closure of customer complaints.

Create a culture of system-driven and data-based rather than person-driven and opinion-based approach.

Responsible for bringing in the best cultural workforce for future-ready manufacturing operations.

Work actively with cross-functional teams in resolving day-to-day operational challenges.

Manufacturing Operations comprising P&L, setting up of new Production lines enhancement, Productivity Enhancement, Quality Upgrade, Safety Enhancement, Change Management, Cost Reduction & Statutory and regulatory norms, assessing operational risks continuously and implementing suitable countermeasures. Business KPIs set-up and monitoring. Excellent communication, interpersonal, influencing, and conflict-resolution skills.

Ensure customer satisfaction through Quality, Cost Reduction, (OTD) On Time Delivery in committed time.

Accountabilities

Operation Management: Supervise day-to-day operations to ensure smooth functioning of the assembly process.

Program Management: Lead programs related to PCB assembly, including NPI and process improvements.

Manufacturing Engineering: Optimize manufacturing processes to enhance efficiency and reduce costs.

Change Management: Implement changes effectively while minimizing disruptions to operations.

New Product Introduction (NPI): Coordinate the introduction of new products into the assembly line.

Supply Chain Management: Manage the flow of materials and evaluate suppliers for quality and reliability.

Cost Savings: Identify opportunities for cost reduction and implement strategies accordingly.

Production Planning & Control: Plan and schedule production to meet demand and optimize resources.

Inventory Management: Manage inventory levels to ensure materials are available when needed.

Engineering Documentation: Maintain accurate documentation of processes and specifications.

Product/Technology Transfer & Test Setup: Facilitate the transfer of products or technology between facilities and set up test procedures.

Assembly Methods: Oversee various assembly methods including SMT, PTH, box build, and turnkey assemblies.

Line Layout & Process Setup: Design assembly line layouts and set up processes for efficient production.

Process Improvement: Continuously improve manufacturing processes using Lean/Six Sigma principles.

Process Automation / RPA: Implement automation solutions to streamline operations.

Equipment Selection: Select appropriate machinery and equipment for the assembly process.

Quality Control & Assurance: Ensure products meet quality standards through rigorous quality control measures.

Failure Analysis: Investigate and analyze failures to identify root causes and implement corrective actions.

DFM / Yield Improvement: Implement DFM principles and improve yield rates.

Problem Solving: Address issues and challenges that arise during the assembly process.

Conflict Management: Resolve conflicts and promote a positive work environment.

Team Building: Foster a cohesive and high-performing team culture.

Qualifications:

Degree in Engineering or related field; Master's degree preferred.

10+ years of experience in PCB assembly operations management or related field.

Strong knowledge of PCB assembly processes and industry standards.

Proven leadership skills with the ability to motivate and inspire teams.

Excellent communication and problem-solving abilities.

Experience with Lean/Six Sigma methodologies and process improvement initiatives.

To apply, please submit your resume and cover letter to [insert contact information].