Manufacturing Engineer

Job Description

POSITION REQUIREMENTS (Required Tasks)

Applies knowledge of product design, assembly, tooling, process and materials while working to develop or improve manufacturing processes to meet customer quality requirements

Assist in defining and evaluating tooling requirements for use in manufacturing process.

Provide technical disposition of non-conforming parts (NCR’s) through MRB

Support root cause analysis through 8D process to eliminate quality issues

Develop manufacturing processes and tooling design for composite and metal working parts fabrication, plan manufacturing work flow and create manufacturing documentation

Provide technical leadership to ensure a smooth transition to manufacturing while meeting production rate and startup time. This includes technical training of manufacturing lead person to associated manufacturing documentation

Support first article / PPAP as required

Participates in the continuous improvement process by improving manufacturing efficiency by analyzing and planning work flow, space requirements, and equipment layout

Conduct engineering trials and prototype builds as required

Participates in creation of bid and proposals for RFQ submissions as needed

Builds and maintains effective working relationships & communication across functional organizations

Support internal documentation systems in accordance with ISO 9001-2015

Adhere to all safety rules and procedures

Other duties as assigned

SKILL SET (Required Skills)

Bachelor’s Degree in Mechanical, Manufacturing or a related engineering field is required

Five years’ experience in a manufacturing environment is preferred

Good working knowledge of metal works processes (laser cutting, brake press forming, GMAW and TIG welding), armor steel materials and manufacturing methods

Continuous improvement experience with composite and metal working manufacturing processes and tooling

Previous experience and knowledge of hand lay-up, vacuum bagging, adhesive bonding, techniques; including autoclave and hot press methods a plus.

Current and diverse knowledge of applicable engineering practices along with the proven ability to manage multiple responsibilities simultaneously is desired

Professional communication (written, verbal and presentation) skills

Strong knowledge of materials and processes used in armor and tactical vehicle manufacturing is preferred. Relevant topic areas include:

Composites (armor steel, aramid, ceramics)

Metal Working (laser, sandblast, bend, weld, cnc machine)

Industry appropriate Design validation techniques

Industry appropriate Process validation techniques

Modern (APQP) Quality Systems requirements

PPAP

Demonstrated strong root cause analysis and technical troubleshooting skills will be an important part of this job function

Experience in configuration and change management (engineering change requests, orders, implementation)

Intermediate experience with Microsoft Excel, Word, Power Point and Project software is required

Oracle ERP is a plus

PHYSICAL DEMANDS AND WORK ENVIRONMENT

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Time split between sitting and standing work. Works at a desk and a computer screen for extended periods of time. Employee must be able to manually enter data to the computer system and understand the screen and images that appear. Frequent movement throughout facility. Frequently lifting up to 5 pounds and occasionally lifting and/or pushing up to 35 pounds. Use of hands to hold, lift and handle materials. Seldom climbing, bending and squatting.

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. While performing this job, the employee is commonly exposed to noise, heat, and dust. The employee is occasionally exposed to fumes and toxic or caustic chemicals. PPE is required in this area.