PVT Manufacturing Engineer Final Assembly

The Plant Vehicle Team (PVT) is a co-located cross-functional team having the primary responsibility to manage the actions to improve current model quality.

The VO PVT engineer is a SPOC for FAE/BCE responsibilities which include the following: * ECB/BSAQ/VRT/Quality * VRT functions (team meetings, management reviews, VQRs) * Lead for Process/Manufacturing issues, except those that are plant/operator/maintenance controllable.

* VOME VRT Core Projects - VOME direction * Support implementation of core group specific strategies (EOL, alignment, tire room, tooling, and processes) * Confirm alignment with VOME standards for added process/tooling quality improvement actions.

* Address ECB using BSAQ process * Support clarification of GSAR by reviewing warranty claims, QNPS, verbatims, and additional internal indicators (First run, CAL, 25 mile drive, M10) as required * Review daily ECB binning with VRT team for proper responsibility (Process, Design, Supplier Design, Supplier Process) * Represent VOME at VRT to address manufacturing controllable items based on plant internal quality indicators (QLS, FCPA) * Assist in the development and management of the BSAQ roadmaps to deliver the VRT objectives (CPU and R/1000 reductions) by implementing revisions to the following: * Tooling, equipment, and facilities * Process * Error proofing implementation (DC tools, barcode scan, & pick lights) * Lead / Participate in the Identification of Common Cross Vehicle line concerns for resolution.

* Support VOME Advanced Feasibility group to provide them the quality-related information/data they require from all plants.

(Must be adjusted for manpower) Vehicle Operations PVT Engineer Ohio Assembly Plant (OHAP) Core VO Deliverables Performed by PVT * Process Sheets/PFMEAs/Corporate Process Initiatives * GSPAS maintenance * Process development and production process sheet updates for PVT released new content * Delta Audits (review process sheet deck per VOPQUG219) & issue resolution * ECN maintenance per WERS releases & VRT directed initiatives * Process deck maintenance (Parts, Tools, Process, Usages, Orphan & Unclaimed parts, etc) per VOPGONA206 * Local PFMEA updates * Local Control plan approvals (as required) and ongoing adherence (VOPQUG-051) * Support plant process investigation and compliance to the standards for GERT * Launch/Process Support (for those PVT's without a Resident Manufacturing Program Team (MPT): Reference Manufacturing Program Team R&R document for a full description) * Major program launches (PVT is incremental support from MP1 through OKTB, that still allows for the PVT VOME engineers to maintain all PVT responsibilities) * Minor programs and running changes as agreed to between PVT/MPT management which entail: * Assembly feasibility to be done by MPT and Core.

* AIMS meetings: Issue resolution, validation and documentation * Change Control, review all WERS concerns, assess for VO impact (Determine tooling, equipment, facilities and labor costing) * Tooling, equipment and facilities development, buyoff and installation * Lead core functional responsibilities including, EOL, HLA, alignment, fluid fill, tire room, AVIS, and other FAE/BCE tooling and processes.

* Error Proofing updates and/or additions * AIS updates aligned with new Teledata/Broadcast codes * Vacca Matrix (Total Plant Content) * Support in plant trials and prove-out associated with: * Engineering concerns, MCR actions, Alerts and PSOs * TPPS studies/TISS reports * PVT manage-the-change process (MTC) FAP02-057 * Safety & ergonomic concern evaluation and resolution (Zero red ergonomic concerns) * Part complexity evaluations and resolutions * Corporate Strategy implementation - aligned with VOME FAE/BCE Advanced Feasibility and Planning group * Manage overall PVT program and OPD budgets (VOME PVT Checkbook for tooling, equipment and facilities): * Process PNs, RQ's through PO release * Process PFR documentation * Perform regular uncommitted funds reviews for all PVT impacted PINS * New Model Launch PVT led Scorecard meeting report outs/reviews from through OK-To-Buy * Support for containment on Stop Ships.

Support VOME PAC papers (Stop Ships, D-PAC, FSA) for root cause identification and containment.

* Assist with Incoming Quality (IQ) and vendors on part quality issues * Perform a new COP Health Chart Assessments on minor launch as required * 6-Sigma * Support effort for all VOME PVT engineers to be Black Belt or Green Belt certified * Utilize 6-Sigma methodology to drive issue resolution * Support VRT/VQR report out with manufacturing 6 Panel presentations * SC/ECB /Health Charts * Utilize data from VRT Health Charts and Mfg BSAQ to prioritize projects * ME Tooling/Facilities VIM/SC matrix and incapable process/FTT support * ME Tooling/Facilities VIM/SC Matrix containment/resolution * Update Control Plan to reflect required changes from VIM * Support tooling, equipment and facilities throughput concern resolutions from VIM * Assist maintenance and automation engineer with troubleshooting (tooling and equipment) * Support corporate labor initiatives Core VO Deliverables Performed by PVT * Process Sheets/PFMEAs/Corporate Process Initiatives * GSPAS maintenance * Process development and production process sheet updates for PVT released new content * Delta Audits (review process sheet deck per VOPQUG219) & issue resolution * ECN maintenance per WERS releases & VRT directed initiatives * Process deck maintenance (Parts, Tools, Process, Usages, Orphan & Unclaimed parts, etc) per VOPGONA206 * Local PFMEA updates * Local Control plan approvals (as required) and ongoing adherence (VOPQUG-051) * Support plant process investigation and compliance to the standards for GERT * Launch/Process Support (for those PVT's without a Resident Manufacturing Program Team (MPT): Reference Manufacturing Program Team R&R document for a full description) * Major program launches (PVT is incremental support from MP1 through OKTB, that still allows for the PVT VOME engineers to maintain all PVT responsibilities) * Minor programs and running changes as agreed to between PVT/MPT management which entail: * Assembly feasibility to be done by MPT and Core.

* AIMS meetings: Issue resolution, validation and documentation * Change Control, review all WERS concerns, assess for VO impact (Determine tooling, equipment, facilities and labor costing) * Tooling, equipment and facilities development, buyoff and installation * Lead core functional responsibilities including, EOL, HLA, alignment, fluid fill, tire room, AVIS, and other FAE/BCE tooling and processes.

* Error Proofing updates and/or additions * AIS updates aligned with new Teledata/Broadcast codes * Vacca Matrix (Total Plant Content) * Support in plant trials and prove-out associated with: * Engineering concerns, MCR actions, Alerts and PSOs * TPPS studies/TISS reports * PVT manage-the-change process (MTC) FAP02-057 * Safety & ergonomic concern evaluation and resolution (Zero red ergonomic concerns) * Part complexity evaluations and resolutions * Corporate Strategy implementation - aligned with VOME FAE/BCE Advanced Feasibility and Planning group * Manage overall PVT program and OPD budgets (VOME PVT Checkbook for tooling, equipment and facilities): * Process PNs, RQ's through PO release * Process PFR documentation * Perform regular uncommitted funds reviews for all PVT impacted PINS * New Model Launch PVT led Scorecard meeting report outs/reviews from through OK-To-Buy * Support for containment on Stop Ships.

Support VOME PAC papers (Stop Ships, D-PAC, FSA) for root cause identification and containment.

* Assist with Incoming Quality (IQ) and vendors on part quality issues * Perform a new COP Health Chart Assessments on minor launch as required * 6-Sigma * Support effort for all VOME PVT engineers to be Black Belt or Green Belt certified * Utilize 6-Sigma methodology to drive issue resolution * Support VRT/VQR report out with manufacturing 6 Panel presentations * SC/ECB /Health Charts * Utilize data from VRT Health Charts and Mfg BSAQ to prioritize projects * ME Tooling/Facilities VIM/SC matrix and incapable process/FTT support * ME Tooling/Facilities VIM/SC Matrix containment/resolution * Update Control Plan to reflect required changes from VIM * Support tooling, equipment and facilities throughput concern resolutions from VIM * Assist maintenance and automation engineer with troubleshooting (tooling and equipment) * Support corporate labor initiatives