Performing predictive/breakdown/preventive maintenance by following MTTR & MTBF techniques; identifying areas of obstruction and taking steps to rectify problems; re-designing existing processes to enhance operational efficacy
Supervising safe installation and commissioning of equipment; reviewing drawings, layouts, diagrams and technical specifications; reviewing & analyzing contractor's change order proposals & submittals
Performing to new machine commissioning and erection.
Training & guiding machine operators, packers and supervisors to increase production and control wastage; interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics; assisting the team members to achieve the task within agreed parameters and enhance efficiency
Successfully carried out: (Job Responsibility)
Supervising as Production and maintenance engineer of with complete accountability of Engineering.
oPlanning preventive and monthly Maintenance Scheduling and monitoring.
oPrepare purchase requisitions for the maintenance.
oManpower assessment and planning.
oGive the training to machine operators and maintenance team.
oHand on experience to repair/adjustment, troubleshooting and Maintenance of Machinery
oProblem analysis and solve the problems.
oMaintain the record of the spires parts and preventive, monthly and annually maintenance problem and solutions.
oRoutine service, setup, adjustment and repairs/modifications to Machines.
oIdentify and correct defects in machine during maintenance checks.
oKnowledge of endless belts, timing belts, v belts and conveying belts how to repair, replacement and adjustment.
oAble Installation of new machinery.
oTroubleshooting and maintenance of all type ball bearings and roller bearings.
oKnowledge of how to repair and troubleshooting of reducers, angle gearboxes, and PIV gearboxes and other transmissions.
oKnowledge of how repair and replace of roller chain and sprockets, timing pulley, variable pulley, v belt pulley, drive assemblies and conveyor system repair.
oKnowledge of pneumatic troubleshooting & repair, Air cylinders, FRL UNIT, Regulator, FCV and all type pneumatic systems.
oKnowledge of how to control parameters and operate PLC base machines and HMI machines.
oImplement machine wise preventive maintenance plan within targeted norms for spares Consumption and labors utilization.
oAble to understand technical drawing and develop and make new drawing of defective part of machine.
oAssisting Technical Service to Tool Room for effective spare parts performance by maintenance/repairing.
oPlanning for shut down maintenance with details of activities manpower and spare planning with minimum time frame and within given budget.
oImplement of best practices in maintenance to increase production and Knowledge of doing new in machinery development as per requirement.
oImplemented all new techniques to reduce of manufacturing cost like manpower reduction, packing cost, utility cost, etc.
oImprove and maintain machine operations to increase production.
oGive the guidance and training of machine operators and supervisor to increase production and control wastage.
oManage the Safety, Quality, Production, Maintenance and housekeeping.
oKnowledge of Flexo printing and Offset printing, registrations and cutoff.
Played a key role in reducing the breakdowns / downtime of equipment and escalating OEE through effective maintenance
Successfully carried out erection & installation of new machinery and introduced change modification in machinery according to increase in production
Increased in-plant capability significantly through effective maintenance and received appreciation for the same
Pivotal role in streamlining procedures & process by ensuring usage of the right way to operate a machine, maximizing production through usage of row material and by providing guidance to Maintenance Team to reduce breakdowns.
Have Mechanical and Electrical knowledge able to find problem and resolve like Motors, Sensors, Relays, Contactors, Fuse, Push Buttons, Solenoid Valve, Counter Meters, Temperature Controllers, Heaters, Thermocouples and Coils Potentiometer other Electrical work.
Holds the distinction of working on following machinery
oTissue Paper Conversion Plant and Production Line Facial Tissue, Toilet Tissue Roll, Kitchen Towel, Hand Towels, Serviette Napkins,
oAutomatic serviette napkin packing machine 50-70 packet/p/m
oTissue Roll Fully Automatic High Speed Rewinding Line width 2900mm speed 350 mtr/p/m nonstop Rewinding with Kitchen Towel (Laminated) Unit with Core feeding and core Making Machine with core accumulator capacity of 1000 core, Automatic Log Saw Machine 160 cut/p/m with log accumulator capacity of 206 logs.
oAutomatic multi toilet roll Bag 6 in 1 to 12 in 1 Packing & Selling Machinery.
oTissue Roll Single Roll Wrapping and Side selling Packing machine.
oFace Tissue 7 Line Fully Automatic v interfold Line with Automatic With Log Saw & conveyer tissue transfer system & Automatic Box Pasting Machine.
omulti-fold Hand Towel interfold Machine.
oPocket tissue Automatic Packing Machine of pocket (handkerchief) tissue.
oTissue Jumbo Roll Slitting and Rewinding Machine with width 2900mm
All the Machinery is imported. Dechangyu Paper machinery, Baosuo Paper Machinery, D C M(France). Fabio Perini (Italy). Peixin International Group, and Guangzhou OK Machinery Manufacturing.