Process Engineer - Weaving

Job Description

Danville, VA (or other BGF plant location)

Full-Time Manufacturing & Engineering Reports to Department Manager

About BGF Industries

BGF Industries is a leading U.S. manufacturer of innovative technical fiber materials used worldwide in aerospace, marine, automotive, filtration, insulation, electrical, and protective markets. Since 1941, BGF has built a reputation for engineering excellence, product integrity, and continuous innovation.

Headquartered in Danville, Virginia, with multiple manufacturing facilities across Virginia and South Carolina, BGF delivers advanced fiber-based solutions that meet demanding performance standards for strength, heat resistance, and durability.

Our mission is simple but powerful:

“Deliver excellence in every product, every process, every time.”

Position Overview

The Process Engineer plays a key role in driving manufacturing performance, product quality, and safety at BGF. This position focuses on optimizing process parameters, supporting production teams, ensuring environmental and safety compliance, and collaborating with R&D and Quality to deliver consistent, high-quality products to customers.

You’ll work in a dynamic, team-oriented environment where innovation, problem-solving, and continuous improvement are valued every day.

Key Responsibilities

Maintain Process Control: Develop, document, and monitor process parameters to achieve safety, quality, and production targets.

Cross-Functional Collaboration: Partner with Technical Service Engineers (TSEs), Quality Control, and R&D to troubleshoot and resolve manufacturing and product issues.

Data & Reporting: Collect and analyze process data, generate reports, graphs, and presentations to identify trends, correct quality issues, and communicate results.

Environmental & Safety Compliance: Assist with audits, emissions tracking, SDS/CAS data entry (VOC, HAP), and adherence to federal and state environmental requirements.

Continuous Improvement: Identify and implement process improvements, cost-savings initiatives, and yield optimization projects.

Documentation: Develop, write, and maintain work instructions and process documentation for training and compliance.

Plant Support: Participate in machine trials, production evaluations, and new product scale-up activities.

General Duties: Maintain a safe and orderly work environment; perform other tasks as directed by the Department or Plant Manager.

Qualifications

Required

High School Diploma or equivalent

Minimum 5 years of process engineering or manufacturing experience or a Bachelors degree in relevant field

Strong computer proficiency, including data analysis tools and Microsoft Office

Working knowledge of Statistical Process Control (SPC) techniques

Excellent communication skills across all levels of the organization

Ability to work any shift and travel between departments or plants as needed

20/40 correctable vision and ability to wear appropriate PPE

Preferred

Bachelor’s degree in Engineering, Chemistry, Materials Science, or related field

Experience in technical textiles, coatings, or composite manufacturing

Background in Lean, Six Sigma, or other continuous improvement methodologies

Familiarity with environmental compliance systems or emission monitoring

Physical & Work Environment Requirements

Standing, walking, and climbing as needed (up to 12 hours per day)

Lifting, pushing, and pulling objects (typically under 50 lbs; assistance provided for heavier loads)

Visual acuity to detect yarn quality and color variations

Exposure to fiberglass, dust, fumes, or chemicals — PPE required

Success in This Role Means

Achieving manufacturing targets for safety, quality, and efficiency

Reducing process variation and defects

Effectively collaborating with R&D, Quality, and Production teams

Ensuring full compliance with environmental and safety standards

Demonstrating initiative and continuous improvement leadership

Why Join BGF Industries?

Competitive compensation and comprehensive benefits

Opportunities for growth and leadership within a global organization

A stable, values-driven company culture emphasizing integrity, teamwork, innovation, and excellence

The ability to make a tangible impact in a growing, technology-focused manufacturing environment

This position requires access to information or technology that is subject to U.S. export control laws, including the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Pursuant to these regulations, only U.S. Persons (U.S. Citizens or Lawful Permanent Residents/Green Card holders) are eligible for this role. Proof of U.S. Person status will be required prior to employment.

1st Shift (8:00 AM - 5:00 PM)

Full-time