Controls Engineer

Job Summary

Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting-edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput.

Key Responsibilities

Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs)

Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC-5) where applicable

Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety

Lead or contribute to cross-functional projects from concept through deployment, ensuring cost-effective, scalable, and maintainable controls integration

Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay-based systems

Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.)

Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides

Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies

Support the design of custom machinery and automated test setups using 3D CAD tools like SolidWorks and AutoCAD

Preferred Qualifications

Bachelor's degree in Electrical Engineering, Mechatronics, Automation, or related field

5+ years of experience in controls/automation engineering roles in a manufacturing environment

Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred

Project Management certification (e.g., PMP) or equivalent project leadership experience desired

Demonstrated success working independently and collaboratively in fast-paced, technical environments

Strong communication, organizational, and documentation skills

A passion for troubleshooting, innovation, and hands-on problem-solving

Why Join Lightera?

At Lightera, we empower our engineers to drive innovation and make a lasting impact in the fiber optics industry. We offer:

Competitive compensation and performance-based incentives

Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k))

A collaborative, safety-first work culture

Opportunities for career advancement and technical development