The ideal candidate will be constantly assessing the systems in place to ensure that they are both safe and operating efficiently. This candidate will be comfortable managing a team and conducting analysis in order to highlight areas for improvement. This candidate should also be comfortable ensuring necessary utilities are working correctly and possess strong organizational skills in order to keep track of multiple projects at once.
Location: Columbus OH
Department: Maintenance / Engineering
Reports to: Plant Manager / Operations Manager
Job Summary
The Maintenance Manager is responsible for leading all maintenance activities to ensure safe, reliable, and efficient operation of manufacturing equipment, facilities, and automation systems. This role provides hands-on and strategic leadership for preventative, predictive, and corrective maintenance, with a strong focus on robotics, automation, and continuous improvement in a high-volume manufacturing environment.
Key Responsibilities
Maintenance & Reliability
Lead and manage maintenance personnel, including technicians, electricians, and automation specialists
Ensure uptime and reliability of production equipment including presses, robotic cells, conveyors, and auxiliary equipment
Develop and manage preventive and predictive maintenance programs
Troubleshoot complex mechanical, electrical, PLC, and robotic issues
Drive root cause analysis and permanent corrective actions for equipment failures
Robotics & Automation
Support and maintain industrial robots (e.g., Fanuc, ABB, KUKA, Yaskawa/Motoman, etc.)
Lead troubleshooting and recovery of robotic press lines, weld cells, and automated systems
Support robot programming changes, backups, and system documentation
Work with engineering and integrators on new automation installations and upgrades
Ensure robotic systems meet safety and compliance requirements
Leadership & Management
Train, mentor, and develop maintenance team skills, including robotics and controls
Manage maintenance staffing, scheduling, and on-call support
Develop and manage maintenance budgets, spare parts inventory, and capital requests
Coordinate with production and engineering to support launches and continuous improvement
Enforce safety standards, lockout/tagout, and regulatory compliance
Continuous Improvement
Drive improvements in equipment availability, MTBF, and maintenance cost
Implement reliability-centered maintenance (RCM) and TPM principles
Support lean manufacturing initiatives
Lead capital equipment upgrades and obsolescence planning
Required Qualifications
Bachelor’s degree in Engineering, Industrial Technology, or equivalent experience
5+ years of maintenance leadership experience in a manufacturing environment
Strong hands-on experience with industrial robotics and automation
Solid understanding of mechanical, electrical, pneumatic, and hydraulic systems
Experience with PLCs, HMIs, and industrial controls
Proven leadership and team development skills
Strong troubleshooting and problem-solving abilities
Preferred Qualifications
Experience in metal stamping or automotive manufacturing
Familiarity with safety standards related to robotics (ISO, RIA, OSHA)
Experience with CMMS systems
Knowledge of servo presses, vision systems, and automated inspection
Formal training or certification in robotics or controls