Process and Sampling Engineering Internship

Job Description

The newly created Company, FerroWorks, has locations in Pittsburgh, McKees Rocks, and Kutztown, PA including McConway and Torley and Standard Forged, which have been in continuous operations since 1869, the same year the first US transcontinental railroad was completed. We have been able to meet the needs of our customers with a steady, dependable and economical supply of high-quality railroad industry products. As McConway is the original designers of the first standard automatic coupler, continued innovation and craftsmanship have and has led to a product line that includes every ARR approved coupler as well as custom coupler solutions, which are all proudly cast in the US.

As a Process and Sampling Engineering Intern, you will support our foundry’s production and quality control teams. Your role will focus on understanding and optimizing foundry processes, improving sampling methods, and analyzing material performance to enhance the overall manufacturing operations. You will gain hands-on experience in real-world engineering applications, while working in a dynamic and fast-paced environment. Some of your key responsibilities will include:

Assisting in analyzing existing foundry processes (e.g., molding, melting, casting, and finishing) and identify opportunities for improvement

Supporting the process engineering team in developing, managing, and analyzing samples to evaluate the impact of continuous improvement initiatives

Collecting and interpreting data from production runs to monitor process efficiency and product consistency

Documenting process flows, standard operating procedures (SOPs), and engineering reports related to sampling and process changes

Aid in developing, trialing, implementing, and sustaining lean manufacturing process controls

Qualifications:

Currently enrolled in a Bachelor’s or Master’s program in Materials Science, Metallurgical Engineering, Mechanical Engineering, Industrial Engineering, or a related field

Strong interest in manufacturing, foundry processes, and quality control

Basic understanding of metallurgy, materials testing, and industrial processes

Strong analytical and problem-solving skills, with the ability to work with data

Good communication skills and the ability to work effectively in a team environment

Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint) and/or relevant data analysis software (e.g., Creo, SolidWorks)

Knowledge of or interest in automation or digital tools for process optimization is a plus

A commitment to safety and an understanding of the importance of maintaining a safe work environment

Safety Activities

Be aware of and observe all safety practices. Including but not limited to- Safety glasses, safety boots, hearing protection, etc.… as required

Know and follow all safety rules and procedures.

Participate in safety committees and initiatives as assigned.

Safety Sensitive: Yes