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Quality Engineer /Manager

Location:
Madurai, 625706, India
Salary:
RS, 4.2 lakhs/annum, INR
Posted:
December 02, 2010

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Resume:

S.VISHNUPRIYAN

*/***, ******* *****,

Tirumangalam,madurai,

Tamilnadu-625706,

Mobile - 097********.

*************@*****.***

________________________________________

OBJECTIVE:

Seeking challenging assignments as Metallurgical Engineer, Process/Production Engineer in Metal processing industries like Steel Plants, Smelters, and non-ferrous metal extraction, Powder metallurgy, Aerospace industries, Metal forming operations, Foundry and Castings, Heat treatment and Welding

EDUCATION:

Degree and Year of Passing Institute Major and Specialization Percentage

Bachelor of Engineering (BE)

May 2008 Government College of Engineering,

Anna University, Salem-11 Metallurgical Engineering 77%

HSC

May 2004 PKN Higher Secondary School,

Tirumangalam, Madurai, Tamilnadu-625706

Physics, Chemistry, Mathematics 84.17%

SSLC Class 10, May 2002 PKN matriculation Higher Secondary School,

Tirumangalam, Madurai, Tamilnadu-625706

Matriculation 76.81%

Career Profile:

Period Organization Role Industry

Jun’08 – Present

(2 years and 5 months) Sterlite Industries India Ltd, Vedanta PLC Metallurgical Engineer Production

&

Quality

ORGANISATIONAL EXPERIENCE:

Roles & Responsibilities:

• As a Shift In-charge in Copper Smelter with ISA smelt Technology. Confer with quality department to identify, quantify, and develop/implement plan in process activity for reduction/control of deviations in the products and thereby increasing the productivity and to achieve best quality copper rod through continuous monitoring of all parameters..

• Continually analyzes manufacturing process flows with the elimination of waste as a prime driver towards quality, throughput and cost reduction enhancements resulting in improved value added processes.

• Clear knowledge of Mass balance, slag chemistry, all smelting parameters & metallurgical aspects of slag, matte, blister copper and refined copper.

• Preparing RCAT (Root Cause Analysis Report) of any problem occurred in the process and will undergo a case study and suggesting control measures.

• Organizing and actively involving in Brain Storming session with employees to have a common pool of knowledge on process related issue and gathering their innovative ideas for its solution.

• Discussing the Process Control Report of last 24hrs and scrutinize for any deviations in Process parameters to ensure the plant and process performance are at its best.

• Executive Member of Total Productive Maintenance in Smelter plant

• Implemented 5S & 5S Zone Leader for Smelter Team

• Responsible for making and updating the documents required for the Audits (ISO Standards).

• Participating in Corporate social responsibility activities and Public relationship activities.

NOTEWORTHY CREDITS:

Innovative ideas implemented

• Reduce furnace oil consumption in super heater of boiler and Increase the efficiency by 2%.

• And reduce the power consumption of granulation pumps.

• Reduce the copper loss in granulated slag from 1% to 0.7%.

• Reduce the slag carry over in granulated slag from granulation pond to spray pond.

• Controlled spillages and fly over of concentrates by chute modifications thereby increased recovery.

• Increased the oxygen pressure in oxy-LPG burner and reduced LPG consumption.

• Reduce the rejection of copper rods by proper control over quality of copper rods.

KNOWLEDGE PREVIEW:

• Hazard identification and risk assessment (HIRA) as per BSC (British safety council).

• Total Productive Maintenance (TPM) and 5S practices.

• Total Quality Management (TQM) and six sigma.

• Done HAZOP study for smelter.

• Structural Problem Solving (SPS).

• Supply chain management, Production planning and control.

• Sustainability and Inventory management,

Research Experience:

Project “Failure analysis and Process modifications of swiveling Lever”.

Company BOSCH INDIA LIMITED, BANGALORE

Duration One Month

Technical Course:

Course Institution Duration Percentage

Non-Destructive Testing, Level-II QTECH Institute of Non-Destructive testing and welding technology, Saidapet, Chennai-15 4 Weeks 85%

Training Details:

Training-1 Steel plant

Organization Bhilai steel plant, Bhilai

Period 2 Weeks

Area of Exposure Blast Furnace, Steel Melting Shop, Rolling mills

Training-2 Steel plant

Organization Salem steel plant, Salem

Period 2 Weeks

Area of Exposure Rolling mills

CO-CURRICULAR ACTIVITIES:

• Presented a project “Failure analysis and process modifications of swiveling lever” in Madras institute of technology, Anna University, Chennai.

• Presented a paper on “Application of Nano Materials in Hydrogen Storage System” in JNTU, Hyderabad.

Extracurricular Activities:

• Bronze Medal in ANNA University, Hockey zonal

• Participated in TIES’06 in Hockey in KCET, Srivilliputtur

• Active volunteer of “National Service Scheme” and attended a special camp.

• Organize inter college National level technical symposium “MATRIKZ 06”.

• Active Blood donar.

Personal Details:

Date of Birth 03rd Dec 1986

Nationality Indian

Sex Male

Marriage status Single

Languages known English, Hindi, Tamil.

Postal Address 2/247, pandian nagar ,chinna vadakarai, tirumangalam, Madurai, Tamilnadu – 625706

India

Phone Number +91-979*******

Email ID *************@*****.***

*******@*********.***

DECLARATION:

I hereby declare that all the information furnished above is true, Correct and complete to the best of my knowledge and belief.

S.VISHNUPRIYAN



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