qaqc mechinical eng

CURRICULUM VITAE

Yellapu Vijaykumar

S/o Y. Jagga Rao

D. No. 1-107

Kotanarava

Gopalapatnam.

Visakhapatnam District, AP.

E-mail : ********************@*****.***

: ******@**********.***

Mobile number in india:91-880******* :******@*******.***

Mobile number in uae:009*********** **************@*****.***

:

SUMMARY OF WORK RESPONSIBILITES & FAMILIARIZATION FOR RESPONSIBILITIES AS A SR COATING/PAINTING/INSULATION INSPECTOR MORE THAN EIGHT YEARS

Presently working in petrofac EPC Company asab ADCO FFD project in abudhabi Gulf Co. Ltd. ISO 9001 & 2000 Certified Origination Prepare paint specifications in compliance with Client requirements and project specification. Verifying compliance to approved Painting procedures, applicable Safety regulations, & Quality concerned aspects of Painting including but not limited to the inspection of the condition of Compressors, Conventional/Airless spray, machines, Validity of calibration of equipments/Machines/measuring instruments, Qualitative & Technical approval of the supplied abrasives, paint & paint products, Batch certificates along with identification for traceability on paint cans, Shelf life of paint products by carrying out material receiving inspection. Verifying manpower adequacy, Monitor Painting activities and ensure qualified painter on board and following approved painting procedure. Perform in process inspection such as condition of substrate before blasting, profile after blasting, checking of ambient / dew point temperatures, substrate temperature, relative humidity, verification of surface preparation grade, profile, WFT, DFT, proper Paint specification and final visual acceptance. Identify the non-conformances, recommend and implement remedial actions. Maintain all reports & records. Prepare proper QA/QC documentation review and reports

M/S Tecnicas Reunidas Gulf Co. Ltd. ISO 9001 & 2000 Certified Origination Kingdom of Saudi Arabia, Since Nov 2010 to2011 DEC, as a Sr. MECHINICAL inspector/Mechanical engineer and well versed with various Codes ASME, ASTM, API, AWS, AWWA, EN, ABS & TUV nord & DNV Standards used in Construction, ISO 9000 Procedures and Second party audits, Construction Specifications, Welding, piping, equipments, NDT procedures & APCS, JERES, SSPC, NORSOKO, BRITISH Standards etc. Facilitate the development and effective implementation of Project Quality Management Systems through the Project Quality Team in a manner that meets Corporate, location and contractual requirements. Manage project quality support functions including quality planning, preventive action, non-conformance control, corrective action, audits and project quality reporting and review. Ensure Project personnel are suitably trained in project plan requirements and to access and apply dependent systems, procedures and reference materials. Manage Consultant and Clients inspection at site for preliminary as well as final handing over of the system. Establish, implement & maintain the quality assurance system. In-charge in overall quality control and assurance activities and project handover. Conduct Internal Auditing for Production. Executing efficient Quality Control measures through thorough inspection & compliance to applicable codes & Client Specs. Executed the Procurement, Planning, & Quality control Execution of Scheduled Periodic maintenance Mechanical Piping & Shut Down Maintenance projects inside Saudi Aramco refineries & gas plants. Experienced in Shut Down Maintenance & Erection Quality control procedures for Heat exchanger, Reactor, Reformer, Columns & Vessel maintenance & sound fabrication Knowledge of Piping, Structural, Coating & Welding techniques & its troubleshooting. Good knowledge in applicable codes & standards of ASME, API, ANSI SAES (SAUDI ARAMCO ENGG. STDS) in Induction Bending, Shop Fabrication, Field Erection & welding requirements and procedure Qualifications of various alloys like WP 11, WP 22, WP 91, WP 5, WP 9, WP 91, 20Cr-32Ni, Inconel, Alloy 800 including CS, LTCS, NACE & SS materials including SS 316, 304/304L, 321, 347, 321H, 347H. Competitively carrying out inspection, review, preparation & follow-up of daily welding/painting activities. Fully conversant in various industrial coating & painting applications with thorough working knowledge of critical coating applications & its Quality check. Knowledge of OSHA Acts & its comprehensive improvisation in the Field execution.

RESPONSIBILITIES, FAMILIARIZATION & EXPERIENCE

• Preparation of Inspection & Test Plans (ITP)/ Quality Assurance Plans (QAP), Procedures, Method Statements, Internal & Second party Audits.

• Welder Qualifications, Renewals, Preparation of WPS, & Establishing Procedure Qualification records, Fabrication, Installation, NDT, related Quality Documentation,

• Stage wise inspection of various types of Pressure Vessels (U & U2 Stamped), Boiler’s, Heat Exchanger’s, Super Heater’s, Reactor’s Columns, Separators, Evaporators, Piping, Offshore & sub-sea oil and gas structure like Jackets, Platforms, Buoys, Skids etc.,

• Inspection of Materials of all kinds according to specifications like ASME, EN, BS, DIN, DNV and ABS Standards, comparing materials of various standards, deciding the additional test requirements for up gradation like Tensile, Charpy, through thickness tests and Raising Technical queries.

• Quality control in Welding of materials like Carbon Steel, Alloy Steels, Stainless Steel, Duplex Stainless Steel & some of the Sec II B materials, and processes like SMAW, GTAW, FCAW, SAW, GMAW and Stud Welding.

• Inspection of different types of Fired Heaters with various coil configurations.

• Piping fabrication, Erection, preparation of Test Packages, hydro and pneumatic/ leak testing.

• Preparing punch lists before hydro testing as well as prior to Pre-Commissioning/ Commissioning.

• Witnessing / Verifying NDT, especially interpretation of radiographs and Destructive Tests for WPS / Welder / Procedure Qualification or Material Identification.

• Inspection of Surface Preparation, Painting, FBE coating, FBE Coating with Non-slip over coating and Wrapping Coating & the associated NDTs.

• Inspection of Vendor/supplier Shops for Vendor Qualification/ Assessment.

• More than 6 years experience in QA/QC, Painting, Mechanical, Equipment, Piping Fabrications & Erection, and Worked in various field like Fabrication, Welding, Inspection, Quality, and Production Engineering, Sound knowledge and experience in Quality Control for Production, Fabrication and Construction. Having over 10yrs of experience in Quality control in a Heavy engg. industry.

• A hand in inspection of all Surface treatment work includes Grit Blasting, Water Hydro Blasting and power tooling. Also know the requirement will include method used. Original substrate condition, abrasive type, degree of cleanliness achieved, Profile achieved, identify of plant and times of starting and completion.

• Collect information required for material i.e., product reference number, expiry date, batch number, color reference number of thinners, WFT and resulting DFT, time of application and identity of plant.

• All tank special coatings, and outside hull, Drill floor. Accommodation etc. Galvanizing, Fire proofing, wall and doors etc.

• Anode arrangement for water ballast/sea chest and outside hull and all tank special coatings, and outside hull. Accommodation etc.

• Coating scope of work includes interior and exterior using various paint systems, i.e. waterborne, solvent free etc.

• Surface preparation methods included open blasting and vacuum blast, checking substrate after final blast.

• Duties included submission of reports on changes to recommended systems, monitoring of all applied coatings and recording all relevant data for maintenance purposes, Attended meetings twice a day with QA/QC Management and to report on any irregularities, non- conformance or deviation from specification.

• Work on main line field joints, including the terminal and block valves the project required me to learn various new skills in order to operate high-tech equipment that was deployed on site to apply the above named product.

• Work included inspection of fusion bonded Epoxy Coatings, surface profile/ surface cleanliness, metal temperature control (using temperature indication crayons), and e electrometric spaces using polyurethane Injection and finished with Servo wrap

• Work included inspection of substrate in Tanks and special coatings and related areas, Inspection of the application of Caroline recommended products recording of ambient temperatures and DFT’s.

• Attending meetings with character and client on progress and quality related issues through to project completion and hand over.

• Duties included interior and exterior using various paint systems, preparation of daily inspection work permits.

• Duties included the preparation of the surfaces by mechanical and blasting techniques, depending on client’s specifications.

• Application by airless and conventional spraying methods i.e., zincs silicate, epoxies and various coating system finishes, all work was carried out under full client inspection.

• Duties included completing weekly summary, detailing progress and any other information such as repeated deviation from specification.

RESPONSIBILITIES AS A Sr. MECHANICAL INSPECTOR

Review of client specifications and requirements. Preparing and obtaining approval for Project Quality Documents such as Project Quality Plan, Quality Control Procedures, and Inspection Test Plans (I.T.P.), in accordance with Project / Client Specifications. Monitoring the inspection activities carried out by the QC Engineers. Coordinating with AI and concerned parties for inspection activities. Maintaining calibration records for all the equipments. Calibration of measuring and testing equipments and execution of tests according to the procedures and standard requirements. Review of subcontractors welding procedure specifications (WPS), procedure qualification record (PQR), and welder qualification test (WQT). Witnessing & reviewing of non destructive tests such as radiographic test (RT), ultrasonic test (UT), penetrate test (pt) and magnetic particle inspection (MPI). Witnessing destructive tests such as tension test, guide bend test, impact test and hardness test. Review of radiographic films, PWHT reports, PMI reports, hardness test reports and line history sheet. Monitoring the QA / QC documentation of the subcontractors and ensure that all activities are incorporated to their system on daily basis and can be traced according to project requirement. Issuing NCR’S when non-conformity activities noted. Familiar with ASME SEC IX, SEC II, B31.1 and B31.3. Preparation of daily and weekly reports. Daily co-ordination with contractors and sub contractors having flexibility to cover other discipline activities prepare audit check list and conduct site audits of contractors. Conduct punch out activities and prepare punch list. Ensure the quality of the work is as per quality assurance plan of the project by performing field inspection. Reporting all related activities to the QA/QC manger. Reviewing all quality related activities & preparing all quality related reports on site. Preparing Weekly report of project related to project Quality Management. Preparing the Sub Contractor appraisal report for the month. Preparing Material receiving reports and data of the material received on as per purchase order. Coordinating with execution team for project quality system. Verifying informing and advising site quality team for any defects. Issuing the NCR for any nonconformance observed. Reviewing third laboratory inspections. Approving the supplier for supplying the material for the project.

EDUCATIONAL QUALIFICATIONS

SSC from Board of Secondary School of Education India.

Diploma Mechanical Engineering Govt. Polytechnic College Visakhapatnam.

Diploma in Computer Applications, Manoj info tech, India.

Hardware and Networking, Data Operator in First Man Computers, Visakhapatnam.

Hi-Tech Training in Industrial Automation in the following modules P.L.C

COMPUTER PROFICIENCY:

Windows XP, MS DOS, Auto Cad, M-Cad, Auto Lisp, PDMS, MS-Office, Data

Base, RDMS, VB, C, C++, CNC Programming, Internet Application, HTML, JAVA Script & etc,

TECHNICAL QUALIFICATIONS

Non-Destructive Testing (Level II as per ASNT, SNT-TC-1A) in

o Visual Inspection

o Dye-Penetrate Testing

o Magnetic Particle Testing

o Radiography Interpretation

o Ultrasonic Testing

B GAS/CSWIP PAINTING INSPECTOR GRADE-2

American Galvanizing Authorizing Certificate

API 650

API 653

Project: - working as a Sr. Mechanical inspector for M/S TECNICAS REUNIDAS GULF Co. Ltd since November 2010 under SAUDI ARAMCO TOTAL REFINING & PETROCHEMICALS(SATORP) for JUBAIL EXPORT REFINERY PROJECT PACKAGE#1(JERP)

• Preparing and obtaining approval for Project Quality Documents such as Project Quality Plan, Quality Control Procedures, Inspection Test Plans (I.T.P.), in accordance with Project / Client Specifications.

• Reporting all related activities to the QA/QC manger,

• Reviewing all quality related activities & preparing all quality related reports on site and Preparing Weekly report of project related to project Quality Management.

• Responsible for advising, guiding and motivating site line management on all QA and QC activities and related technical matters

• Responsible for implementation, operation and maintenance of Quality Management System in compliance with ISO 9001

• Responsible for relevant QA and QC training for all site personnel and overseeing all personnel understand and effectively deliver their QA and QC responsibilities as per quality plan and procedures.

• Responsible for relevant QA and QC training for all site personnel and overseeing all personnel understand and effectively deliver their QA and QC responsibilities as per quality plan and procedures

• Report to highest executive management within the organization to ensure authority and freedom to execute assigned responsibilities.

• Posses Sound technical knowledge in materials, welding, coating/painting, NDE inspection and general construction activities

• Provide Technical Guidance and training to QC Personnel in Quality requirements against codes and standards such as from ANSI, ASME, ASTM, API Codes used in oil and gas industries.

• Handling of Concessions, Waivers and Deviation records, and maintaining the Systems.

• Verifying and informing and advising site team for any defects and Issuing the NCR for any nonconformance.

• Reviewing third laboratory inspection and approving the supplier for supplying the material for the project. Preparing the Sub Contractor appraisal report for the month.

Project: - Al-Jaber Precision Engineering Abu Dhabi Since Sep 2008 to September 2010 as a Quality control inspector, in Emirates Aluminum Smelter Complex & Storage Tanks for EMAL, various Storage Tanks for ADCO & etc

Nature of Work:

• Preparation of Inspection & Test Plans (ITP)/ Quality Assurance Plans (QAP), Procedures, Method Statements, Internal & Second party Audits.

• Welder Qualifications, Renewals, Preparation of WPS, & Establishing Procedure Qualification records, Fabrication, Installation, NDT, related Quality Documentation,

• Stage wise inspection of Field Erected Tanks as per QA/QC Plan

• Received Materials in stores Made sure that Materials conformed to engineering Standards as well as project design standards & issue to fabrication

• Cutting &Rolled plates dimensional inspection

• Inspection of Fabricated&(Rolled plates Radius& Dimensional checking, Data transfer as per QA/QC Plan

• Inspection of fit up, Weld visual, Tank roundness(ID & circumference)Weld joints (Peaking & banding) Plumbness &etc as per QA/QC Plan

• NDT, RT Spots Marking &Review, Witnessing DPT, MPT, &Vacuum box testing as per QA/QC Plan & Codes.

• Nozzles &Manholes Marking &fit-up inspection

• Associated with drawings related to the requirement and strictly following as per codes.

• Witnessing Hydro testing for Tanks &pipe Spools

• Witnessing Pneumatic test For Nozzles & Manholes Reinforcing plates.

• Blasting and Painting inspections.

• Documentation of all reports related to final dimensional check.

• Giving routing clearance for piping related drawings.

• Documentation of all reports related to final dimensional check

• Giving routing clearance for piping related drawings.

• All applicable documents such as QIP, procedures, inspection formats and any special safety requirements,

• Review & Verify Client all works completed successfully and ensure that Report /Record as per Client Specification and Fabrication Procedure.

• Review & Compile All Field Blasting and Painting Record for Manufacturing Data Report (MDR) or Project Documentation.

• Knowing about Product Data Sheet (PDS) and Material Safety Data Sheet (MSDS)

• Explaining to contractor about mixing, standard of blasting and way of real correct paint application.

• Inspection from result blasting and paint application.

• Giving recommendation about repairing it find paining defect.

• Inspection of welding coating thickness on coated butt joints and Tie in Joints.

• Inspection of Blast abrasive to correct standard and ensuring free from contamination.

• Inspection of coating material, supervision of paint mixing, application, and storage in accordance with approved procedure and method statement.

• Hypodermic needle gauge testing of blasting pressure.

• Carrying out QA/QC procedures.

• Inspection of incoming raw materials (Different thick. Of plates and nozzles)

• Inspection of fit up, nozzle marking, and weld visual.

• Conducting non-destructive tests and reviewed as per BS55OO code.

• Handling Third party inspections with PDIL, EIL etc

• Sand blasting and painting inspection and conducting spark test by holiday detector.

• Documentation and interpretation of inspection results etc.

• Conducting Hydro Test and Pneumatic Test.

• Preparation of documents for Systems turnover to client.

• Ensuring that the Contractors properly maintain the Quality Records, Approved QAPs, relevant ITPs / QCPs as per requirement.

• Carrying out day-to-day job surveillance and Inspection activities as per QCPs, ITPs, Project procedure and Specifications.

• Preparing repair/ rework analysis of area under control.

• Coordinating, QC activities, Quality Audits with Quality team in the defined area and closing all corrective action requests” raised during Quality Audits.

• Material inspection and Identification

• Reviewing WPS, PQR and qualifying welders for processes like SMAW, GTAW, FCAW, SAW, & Stud welding for all materials like Carbon Steel, Alloy Steel, Stainless Steel, various grades of it like Duplex, and Various non Ferrous Materials.

• Witnessing tests like Tensile, Bend, Hardness and Ferrite etc. For establishing PQR, Welder Qualification and Material Identification.

• Alignment checking of Main Structural members, Panels, Equipment’s, Stacks, Ducts, Radiant coils, spring supports etc for the Heaters under construction.

• Inspection of surface preparation and painting.

• Inspection of refinery piping & coil welding associated with Heaters.

• Inspection of welding processes, consumables and parameters for processes like SMAW, GTAW, FCAW, SAW, Stud welding for different Materials.

• Witnessing and Evaluation of NDTs like visual inspection, UT, DPT, MPT, Hardness, Ferrite and interpretation of radiographs.

• Review of post heating and PWHT charts, Calibration Certificates and other Test Certificates.

• Preparing ‘Punch List’ prior to Mechanical clearance, verifying NDT clearance, weld map/ LHS and loop files after Mechanical Clearance of piping loops.

• Documenting all the above-mentioned activities as required by Project Procedures.

• Witnessing Hydro/ Pneumatic tests of piping loops/ heater coils.

• Verification of system dossier prepared for Turnover.

Project: As a Material Inspector for BRIDGE AND ROOF CO. (INDIA) LTD from june2005 to august2008. Structural civil, Mechanical Engineers and Wagon Builders , Design, Fabrication and Erection of Heavy and Medium Structures, Petroleum Storage Tanks Rolling Stock Cranes, Ladles and Carriages Structural Requirements of Iron and Steel Chemical and Tea Industries Construction of Factories, Roads Bridge and Airfleds Etc .

Nature of Work:

• Inspection of Raw material such as plates and nozzles. Imported from UKRAINE.

• Inspection of marking, rolling, setup, circularity, alignment while Shell # Shell assembly, Weld edge preparing.

• Witness for Non destructive test MPT,PT

• Review of Radiography films and stress relieving charts

• Sand blasting (SA 2.5) and painting inspection

• Conducting spark test by holiday detector

• Conducting Hydro Test for LPG Bullets

• Handling third party inspection PDIL.

• Documentation of all reports related to final dimensional check

• Stage wise inspection of Fired Heater construction, including Fabrication, Installation and Alignment of Heater Coils, Manifolds, Transfer lines, spring supports, Panels, Stacks, Ducts, Radiant coils, and convection modules.

• Inspection of piping and preparation of piping pressure test packages

• Verification of pre-hydro punches, conducting hydro test for client witnessing

• Post hydro punch verification and Boxing up of piping systems.

• Inspection of activities like “TIE IN” and Tie In with Hot-tapping.

• Inspection of plant change activities during pre commissioning.

• Coordinating NDTs and interpretation of radiographs.

• Interpretation of radiographic films.

• Handling third party inspection EIL.

PASSPORT DETAILS:

Passport Number: G-2450954 Date of issue: 18 -06-2007

Place of issue: Visakhapatnam Date of expire: 17-06-2017

Place: Visakhapatnam

Date: 29/03/2012 (YELLAPUVIJAYKUMAR)

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