QA/QC Senior Welding Inspector

Personal Data

Name : Ronny Edward Sibuea

Date of Birth : November 30th, 1975

Nationality : Indonesian

Education : Polytechnic Mechanical North Sumatera University

Current location : Bandar Lampung, Indonesia

Position(s) applied for : QA/QC Senior Welding Inspector or equivalent

Phone : +62-821******** / +62-813********

Email : *****.******@******.***.**

*****.******@*****.***

Qualifications

• Certified CSWIP 3.2 Senior Welding Inspector

CSWIP Cert. No : 65632

Expiry date : April 22, 2017

• Certified Radiographic Interpreter (RI) PCN level 2

PCN No : 308146

Cert. No : F012S3628971

Expiry date : 27/06/2017

• Certified BGAS Painting Inspector Grade 2

BGAS ID No : 605972

Expiry date : January 09, 2016

• Certified CSWIP 3.1 Welding Inspector

CSWIP Cert. No : 45624

Expiry date : January 31, 2015

• Certified NDT RI ASNT level II

Cert. No : RI-12115

Reg. No : 1261001

Expiry date : June 20, 2017

• Certified NDT UT ASNT level II

Cert. No : UT-PP-1068

Reg.No : 109612

Expiry date : Oct 16, 2015

• Certified NDT MT/PT ASNT level II

Cert. No : MT/PT-PP-1059

Reg. No : 107608

Expiry date : Dec 19, 2015

• Certified Indonesia Welding Inspector (LSP LAS-BNSP)

Cert. No : 00289 072*-******* 2010

Reg. No : JIP 024-*****-****

Expiry date: 27 january 2013

• ASME B31.3 Piping Process Engineer

Cert. No : DAP.08.2008.MC.056

• ISO 14001 EMS Internal Auditor

Cert. No : RB-2009-05

• Engineering Diploma of Polytechnic Mechanical North Sumatera University

Period : 1994 -1997

• Overseas Experiences : June 2006 – December 2006

Machine maintenance and overhauling in Nagoya, Japan.

Work Experiences

Feb 2011 – Present

Employer : Saipem Indonesia (ENI Group)

Work base location : PT. Hanjung Bandar Lampung, Indonesia

Position : Site Welding Quality Coordinator

Project : Jetty & Marine Super Structures Chevron gorgon project

Job Scope :

- Leadership and coordination of the PT Hanjung QA/QC team for specific discipline & verification of work processes and the relevant worker’s qualification.

- Verification of the ITP and QCP’s for the specific discipline and relevant to the fabrication yard activities & checking on all procedures and equipment to be used for test, control and inspection

- Supervising the test and inspection & checking the conformity of quality records against the provisions stated inside the applicable ITP, obtaining the relevant documentation.

- Checking on the documentation certifying the test, inspection carried out, ensuring their collection data and recorded.

- Verify that the base materials and consumable welding materials conform to the specifications and that welding filler metals used are as specified for each base material or combination of base materials.

- Verify that the welding equipment to be used for the work is appropriate for use with the welding procedure and has the capability to meet the applicable requirements of the welding procedure.

- Verify that the welding procedures are as specified and are qualified, and that the welding is performed in conformance to the applicable procedure.

- Witness performance and testing of procedure qualification test assemblies and supervise these activities when performed by outside agencies.

- Verify documentation of procedure qualification test results.

- Verify that welders, welding operators, and tack welders have been qualified in conformance to the applicable standards, and that they are qualified to use the welding procedures specified for the work.

- Witness testing of the welder test assemblies and/or welding operator qualification test assemblies, or supervise these activities when performed by outside agencies.

- Verify documentation of performance qualification test results.

- Requalification if there is evidence the welder's or welding operator's work does not conform to the requirements of the applicable standard & requalification if the welder's or welding operator's qualification is not current.

- Verify that only approved or qualified welding procedures are used for the work.

- Verify that the edge preparation or joint geometry meet the requirements of the welding procedure and drawings.

- Verify that the specified filler metals are used and that filler metals are maintained in proper condition, as per requirements, or as recommended by the manufacturer.

- Verify that the technique and performance of each welder, welding operator, and tack welder are as specified.

- Verify that the work conforms to requirements of the applicable standards, drawings, or other documents.

- Verify that the work inspected is identified and documented in accordance with specified requirements.

- Verify that the required visual and other nondestructive examinations have been performed by qualified personnel in the specified manner.

- Perform any further nondestructive examinations that are required, provided qualifications are in conformance to the specified requirements.

- Prepare clear and concise reports and verify that records of the welding procedure, the welding procedure qualification, the welder's, welding operator's and tack welder's qualifications, the control of welding materials, and the results of examinations are maintained.

May 2010 – Feb 2011

Employer : PT. Dua Utama Jaya Inspection Service (Agency)

Work base location : PT. DSAW (Dwi Sumber Arca Waja) Batam Island

PT. Citra Tubindo Engineering (3 months for welder test & running procedure (PQR) of chevron gorgon project)

Position : Welding Inspector

Project : Spiral Structural Jetty for BAM Clough PNG-LNG project

Structural Jetty & Dolphin Head Stock for Chevron Gorgon project

Tubular Leg for SANTOS sampang-wortel project

Tubular Leg and Rolling Can for Essar Offshore ltd

Crane Padestal Leg for JetLee Shipbuilding Ltd

Jack Up Barge make up for JUB Dutch Company

Job Scope :

- Qualification of WPS and running PQR accordance to AWS D1.1 structural steel

- Qualification of welder (welder test) : visual inspection and review radiographic film conducted by NDT service company.

- Monitoring daily welding activities for the project.

- Check, monitoring and record the progress of the project and report to the superior.

- Witnesses and monitoring all painting activity conducted by subcontractor for Jack Up Barge Project.

- Conducted Spot Check Inspection for surface preparation, blasting profile, and weather condition before paint application by subcontractor.

- Conduct final inspection before delivery.

- Check NDT requirement of the project & ensure all NDT req are implemented to the project.

- Review all reporting and documentation for the MDR of the project (Dossier)

Sept 2009 – April 2010

Employer : Oceaneering Indonesia

Position : QC Inspector

Work Base Location : PT. DSAW (Dwi Sumber Arca Waja) Batam.

Project

1. Client :PT. McDermott Indonesia

Project Name : Jacket Piles for Platong Gas II for Chevron Thailand project.

: Bouyancy Tank for Platong Gas II Chevron Thailand project.

: Kipper Tuna Turrum

2. Client :Samsung C & T Corp. Singapore

Project Name : Marina coastal Expressway (Spiral Pile with Clutches)

3. Client :Steel Plate & Section Ltd. (PT. Nippon Steel)

Project Name : SAW Welded Pipes Tubular Column

4. Client :Keppel Fels Ltd. Singapore

Project Name : Crane Padestal B-410 tubular pipes

Crane Padestal B-309 tubular pipes

5. Client :ASL Marine

Project Name : Tubular Column (Double Submerged Arc Welded Pipes)

6. Client :PT. SMOE Indonesia

Project Name : Gajah Baru – Temporary Support Tubular Pipes

7. Client :Asia Offshore Services Pte. Ltd.

Project Name : Tubular Pipes

8. Client :Nippon Steel

Project. Name : Tubular Column SAW Pipes.

Job Scope :

- Checking and inspect incoming material to ensure free from defect, damage and accordance to the mill cert. or material data sheet.

- Daily inspection activities (fit up process, dimensional check and visual inspection)

- Monitoring welding activities to ensure all welder follow WPS and Client spec, correct consumables and welding parameter in order to eliminate welding defect.

- Checking of fit up process to ensure the fabrication compatible with drawing specification / routing card.

- Ensure all NDT requirement (UT/RT/MT) proceed to the product as client requirement on the routing card.

- Ensure all collected data are report and records and input to the weld summary.

- Follow up all repair process (if any) due to NDT failed and recorded.

- Completed all document related for submitting to the higher authorities.

April 2009 – August 2009

Employer : PT. AME (Angkur Mulia Engineering)

Work base location : PT. HEI (Heat Exchanger Indonesia) Batam

Position : QA/QC Inspector

Project : Singapore Parallel Train Piping Plant

Client : EXXON Mobil Chemical

Job Scope :

- Ensure the fit up process : pipe cut length, piping component used and spool orientation follow the isometric drawing.

- Conduct Dimensional check and visual Inspection.

- Ensure all NDT (MT/RT) record from each spool as per client requested and cooperate with production SPV to arrange the spool related.

- Inspect Incoming material to ensure no defect founded on the material.

- Control heat number and shop weld number during fit-up process and after welding process.

- Checking incoming material base on material identification (mill cert.)

- Control spool after welding to be final visual and dimensional request by client.

- Record all inspection data and input to the data base.

June 2007 – March 2009

Employer : PT. Metcho Marine Offshore

Department : QA/QC

Position : QC Inspector

Project : Legwell 202 Jack Up Rig at PT. Graha Trisaka Industri

25 T Floating Crane “Ibu F ” at PT. Perkasa Melati Shipyard

Pipe support and bracing.

Client : PT. Perkasa Melati Shipyard

PT. Graha Trisaka Industry

Job Scope :

- Check visual and dimensional of joint fit up before and after welding.

- Check Isometric drawing for piping and drawing detail for structural using the latest revision.

- Check consumables and material condition.

- Ensure Welding Identification already complete marked on each of the pipe (Joint number & welder stamp).

- Confirm dimensional accuracy accordance to the latest drawings.

- Check and monitor NDT requirement after finish welding.

- Check NDT Result after finished repair.

- Collected all completed weld data and report to the higher authorities.

January 1998 – June 2007

Employer : PT. Rubycon Indonesia

Department : Engineering

Position : Maintenance Supervisor

Project : Machine maintenance overhauling & Inspection

Duties :

Lead a team of machine overhauling & inspection section, machine standardize and improvement. Arrange manpower and machine schedule base on target planning. Controlling of parts consumption to reduce cost of operation. Conduct inspection on machine to establish type of modification and machine specification. Conduct commissioning & trial run to ensure machines in optimum condition to fulfill high efficiency.

References :

Name : Mr. Roberto Boschi

Position : Saipem QA/QC Manager

Email : *******.******.********@******.***

Phone : +628**********

Name : Mr. Zobir Mohamed

Position : Saipem Site QC Manager

Email : *******.*****@******.*** / ************@*****.***

Phone : +628********

Name : Mr. Selly Herman Toumahu

Position : KJV Senior Welding Inspector

Email : *****.*******@***.***.**

Phone : +628**********

Name : Mr. Osa Setiawan

Position : PT. DSAW QC Manager

Email :***@******.***

Phone : +628*********

Name : Mrs. Netty

Position : PT. CTE QC Manager

Email : *****@***.**.**

Phone : +628********

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