DAVID B. EDWARDS, P.E.
Paducah, Kentucky 42001
Cell: 270-***-**** Home: 270-***-**** **********@*****.***
SUMMARY
Global Chemical / Nuclear Manager with 30 years of leadership experience improving business profitability through lean manufacturing, innovative employee safety, and technical successes in competitive business climate. Committed to training, leveraging employee strengths and team building as primary means for achieving the extraordinary. Values and encourages direct communications that empowers teams to drive improved financial results.
Business Turnaround
Succession Planning
Union Contract Management
Strategic Planning & Vision
Employee Development
Process Safety Management
Community Relations
Long Range Capital Planning
Environmental Compliance
Nuclear Safety / SCWE
Nuclear Security
HSE Turnaround
PROFESSIONAL PROFILE
KOCH FERTILIZER CANADA, BRANDON-MANITOBA 2/2011- 8/2011
Plant Manager
Recruited to negotiate to labor contract and change culture . Plant supplies ammonia based fertilizers to Canada and USA. 8-10 direct reports 150-200 indirect reports.
Secured 4 year Labor Contract with Steelworkers with major changes
Estimated savings from new labor contract- $3-4 M over 4 years
Implemented new 5 year planning process
Evaluated new behavior based safety processes
CHEMICAL CONSULTANT 4/2009 - 1/ 2011
Self Employed
Work with clients on plant issues. Worked with Asian Chemical and Petro-Chemical suppliers and USA manufactures / distributors on business venture
DAVID B. EDWARDS, P.E.
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CHEMICAL SPECIALTIES PTE LTD, SINGAPORE 4/2009 - 3/ 2010
President
Promoted to lead first Asian Operation of four companies--KMCO, KMTEX, Third Coast Chemical, and Complex Chemical. First of its kind -major tolling chemical plant in Singapore. Plant offers custom reactions and distillations to the Southeast Asia Chemical and Petro-Chemical markets. 20-25 direct reports 50-100 indirect reports
Secured Operating License from Singapore Government
Designed and secured operating permit for multi product pipeline on Jurong Island
Completed Phase I of construction and operation--$ 160 M
Implemented World Class Safety Program
Evaluated 50 new processes
Commercialized 20 new processes
KMCO LP, CROSBY, TEXAS 7/ 2008 - 4/ 2009
Technical Engineering Manager
Recruited to lead Process Engineering, Project Engineering, and EH&S including process water and wastewater treatment. KMCO is a major toll manufacture offering custom reactions and distillations to Fortune 500 Chemical and Petro-Chemical clients.
20 direct reports 25-50 indirect reports
Implemented new water treatment program 250 K / year in savings
Evaluated and designed 200 new reaction process for 20 customers
Commercialized 20 of the above processes
Re -Engineered Process Evaluation computer model
Implemented Process improvements worth $ 2-3 M / year
Lead process engineering for new Singapore Plant
HONEYWELL INTERNATIONAL, Morristown, NJ / Metropolis, IL 2/2005- 7/2008
Nuclear Relations Manager • Plant Manager
Recruited to transform Honeywell’s Uranium Hexafluoride operation into a Modern Nuclear Plant and alleviate the United States Nuclear Regulatory Commission’s concerns. This is the only domestic UF6 Plant and only one of five in the free world. The plant processes ~30 % of all commercial nuclear fuel in the world. 400 direct reports 50-100 indirect reports
Developed 5 year capital recovery plan and 5 year modernization/automation plan
Led the implementation of the Nuclear Safety Culture and upgraded Nuclear Security standards
Implemented 15000 Metric Ton Expansion
Reduced Worker’s Comp by $2.4 M
Increased Mechanical reliability from ~50% to 80 % resulting in stream time increase from ~50% to 80%
Secured new 10 year CFR Part 40 Nuclear License, removing facility from NRC’s heighten awareness list
Removed 20 year’s worth of legacy waste
Upgraded site leadership team with expertise in Nuclear and Chemical industry
Restored community relations and restored relationships with local, state, and federal agencies.
DAVID B. EDWARDS, P.E.
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CARGILL CORPORATION, MINNEAPOLLIS, MN / NEWARK, NJ 8/2004-2/2005
Plant Manager
Recruited to turnaround plant operation and distribution center. Managed industrial and commercial grade salt plant including largest food-grade salt distribution in Northeast USA.
25-40 direct reports
Increased on stream time to 90+% (from 50%); improved mechanical reliability to 90+% (from 50%)
Reduced “wait time for trucks” from >24 hours to ~2 hours; timeline to recovery from 2 years to 4 months
CABOT CORPORATION, Boston, MA / Atlanta, GA 2000-7/2004
Business Project Director, Shanghai, China 2002-7/2004
Promoted and selected to lead, design, and construct largest Carbon Black Unit in China. Managed Multi National / Multi Discipline team of 15-25 professionals. Project engineered at $19.6M versus average cost of $30M for similar units globally resulting in a world-class cost position.
Built state of the art plant reducing construction time by one year
Reduced build cycle to 20 months versus projected 36 months saving $3.1M
Achieved Cabot Worldwide Record
Zero Safety Recordables: Best performance in China; Best performance in Cabot
Successfully negotiated record ten year contracts - Raw materials, Product sales / supply agreement, and Energy sales / supply agreement
Achieved rapid Chinese government approval that expedited plant start by one year
Facility General Manager / Canal Plant, Franklin, LA 2000-2002
Recruited to drive Divisional Strategic Vision to re-define business/manufacturing goals at Cabot’s largest and most complex Carbon Black Plant with total sales of $300MM and $40MM fixed costs budget. Developed leadership team to turnaround low performing plant to become Cabot’s Flagship Operation. Member of North America Steering Team for J D Edwards. 150 Direct Reports
70% reduction in workers compensation; 60% reduction in OSHA Recordables by empowering 20 employee teams
Generated $3-5MM additional margin and avoided major capital investment with innovative asset utilization ($35-40M)
Saved $400K yearly in raw material costs via automated blending process while maintaining strict environmental compliance
Delivered 6% increase in mechanical reliability by introducing “Preventive Maintenance”
Initiated “First Ever” Supervisory Leadership Training Program emphasizing performance appraisal and feedback process
Eliminated 12 high pay/low skill positions with new union contract language
ELF ATOCHEM NORTH AMERICA, INC., Philadelphia, PA 1998 - 2000
DAVID B. EDWARDS, P.E.
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Process Safety Director
Recruited to develop and launch revitalized safety program for 28 North American sites. Verified Risk Management Plans (RMP) for all sites. Audited Workmen’s Compensation Program. Reviewed Maximum Foreseeable Loss (MFL) data for insurance carrier. 4 Direct Reports, 40 Matrix Reports
Custom designed and co-facilitated Process Safety Management and Hazardous Analysis saving $400K in traditional training costs (140 professionals trained)
Successfully led North American Manufacturing Safety Culture Change Process
Achieved 30% improvement in North American Safety Performance
LAROCHE INDUSTRIES, INC., Atlanta, GA 1998 - 1998
Executive Director-Operations Services / Director of Manufacturing
Recruited to Augment Corporate Turnaround Plans in family owned company, which ultimately closed. Solely responsible for central engineering and manufacturing at Gramercy, LA Site.
Responsibilities included corporate policy development, training, implementation, and auditing.
150 Direct Reports
Settled $60MM lawsuit with $9MM capital project to replace faulty pipeline.
Re-engineered and Re-staffed Gramercy Plant
Developed first 5 year Capital Plan for Corporation
ELF ATOCHEM NORTH AMERICA, INC., Philadelphia, PA 1987 - 1998
Plant Manager / Calvert City, KY 1993 – 1998
Promoted to re-engineer largest North American Manufacturing Site to resolve negative regulatory and business issues. Responsible for restoring Senior Management confidence for future plant growth. 400 Direct Reports – 100 to 400 Contractors
90% reduction in OSHA Recordables, 90% reduction in Workers Comp costs by embracing new site-wide approach to safety.
Saved approximately $3MM in productivity by successfully renegotiating union contract.
Laid off 100+ employees and successfully located new employment within record time.
Co-Led design, construction and startup of grassroots $150MM plant on time and under budget.
Plant Manager / Crosby, Texas 1987 - 1993
Recruited to drive safety performance, environmental performance, quality, employee relations, and production at multi-unit manufacturing facility. Successfully completed Multi-Media Audit and led all Product Commercialization Programs. 75 Direct Reports – 35 Contractors
Implemented new Performance Based Management System
Created World Class Manufacturing Culture:
Introduced Innovative Performance Recognition Program.
Employees agreed to new work rules on flexibility.
Safety became condition of employment.
Recognized as “Best Plant” in Corporation and “Supplier of Year” by DuPont.
Attained 1.5MM man-hours and 12 years without lost time injury with World Class Safety Program.
DAVID B. EDWARDS, P.E.
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EDUCATION
Cabot College (Harvard Business School) The Learning Center – Marlboro, Massachusetts
Mini-MBA
West Virginia College of Graduate Studies, Institute, West Virginia
Master of Science, Chemical Engineering
Defense Language Institute (Military), Monterey, CA
Certificate in Russian Language
Virginia Polytechnic Institute and State University, Blacksburg, Virginia
Bachelor of Science, Chemical Engineering