Engineer Quality Control

GUANGYU (GREG) WU

* ********* ***** *:256-***-****

Westford, MA 01886 **.****.***@*****.***

OBJECTIVE

To obtain employment in the areas of reliability engineering, quality control, quality assurance, quality improvement and research.

QUALIFICATIONS SUMMARY

Engineering professional with a background in reliability and quality engineering in the R & D (research and development) and manufacturing industry. Experience includes development, define, research and statistical analysis. Strengths include solving problem, innovation, follow through, analysis and teamwork.

PROFESSIONAL EXPERIENCE

BROOKS AUTOMATION, INC. – Chelmsford, MA 2011 - Present

Reliability Engineer (III)

Responsible for assigned products reliability and quality and safety related aspects during the research & development (R&D) process. Ensured the product meets reliability and quality requirements.

• Developed and managed reliability test plans for assigned products. Including design test method, test stresses, test time, sample size, test result record and failure mode analysis.

• Developed and implemented reliability tests: ALT (Accelerated Life Test); HALT (Highly Accelerated Life Test); TST (Thermal Shock Test) and ADT (Accelerated Degradation Test) and THB (Thermal Humidity Bias Test) and HASS (Highly Accelerated Stress Screen). The test stresses included: thermal stress, power stress, relative humidity and vibration.

• Developed reliability analysis models to estimate reliability, MTBF (Mean Life Between Failure) and failure rate based on test data and warranty data for all products. Use statistics method such as DOE (Design of Experiment) to improve and optimize product design.

• Performed DFMEA (Design Failure Mode Effective Analysis), RCA (Root Cause Analysis) to improve product design. Used scientific system method to solve problems. Built reliability growth program.

• Defined the reliability test procedures and quality control procedures.

• Used Weibull++, ITEM, Relex2011, Minitab, Mathcad and BLOCKSIM etc. software to analyze product reliability.

• Used Six-Sigma DMAIC (Design, Measure, Analyze, Improve and Control), DFR (Design for Reliability) and SPC (Statistics Process Control) to improve product reliability and quality. Familiar with ISO9001:2008.

UNIVERSAL LIGHTING TECHNOLOGIES, INC. (Member of Panasonic Group) – Madison, AL 2003 - 2011

Reliability Engineer

Responsible for assigned products reliability and quality and safety related aspects during the research & development (R&D) process. Ensured the reliability and quality requirements within R&D process were met. Analyzed manufacturing process problem and improved product quality.

• Developed reliability test plans for assigned products. Including design test method, test stresses, test time, sample size, test result record and failure mode analysis.

• Developed reliability tests: ALT (Accelerated Life Test); HALT (Highly Accelerated Life Test); THT (Thermal Shock Test) and ADT (Accelerated Degradation Test) and THB (Thermal

GUANGYU (GREG) WU PAGE TWO

Humidity Bias Test) and HASS. The test stresses included: thermal stress, power stress, relative humidity and vibration.

• Developed reliability analysis models to estimate reliability, MTBF (Mean Life Between Failure) and failure rate based on test data and warranty data for all products. Use statistics method such as DOE (Design of Experiment) to improve and optimize product design.

• Performed FMEA (Failure Mode Effective Analysis), RCA (Root Cause Analysis) to improve product design. Used scientific system method to solve problems. Built reliability growth program.

• Defined the reliability test procedures and quality control procedures.

• Used Weibull++, ITEM, RELIA, Minitab etc. software to analyze product reliability.

• Developed maintenance optimization programs for test chamber by using RCM (Reliability Centered Maintenance).

• Used Six-Sigma DMAIC (Design, Measure, Analyze, Improve and Control), SPC (Statistics Process Control) to improve product reliability and quality. Familiar with ISO9001:2008.

TECHNOLOGY SUPPORT, INC. – Cary, NC 2001 - 2002

Reliability Engineer (Full-Time Summer Internship)

• Used ISACS (Integrated Supportability Analysis and Cost System) to perform forecast, operation and support (O & S). Including reliability improvement, quality control, risk analysis, life cycle costs, maintenance costs and failure trend analysis.

• Developed reliability analysis models to estimate reliability, MTBF and failure rate.

• Reliability and quality analysis for NASA project. Including product reliability and safety analysis, quality control and maintainability.

• Built reliability models to analyze reliability test data for GE and IBM products.

EATON, INC. – Rochester Hills, MI 2000 - 2000

Reliability Engineer (Full-Time Summer Internship)

• Performed reliability analysis (reliability, MTBF and failure rate) for assigned products.

• Performed FMEA to analyze product failure mode and determine root cause.

• Performed ALT, HALT and THB test for assigned products.

• Used DOE and Six-Sigma DMAIC to improve product reliability and optimize product design.

AF TECHNOLOGIES, INC. – Zhuhai, China 1993 - 1999

Design Engineer

• Researched and developed electrical products.

• Used FMEA and root cause analysis to improve and optimize product design.

• Used statistics models to analyze reliability test data and predicted life cycle of product.

EDUCATION

Ph.D Candidate, System and Industrial Engineering – The University of Alabama in Huntsville

2012

M.S., Reliability and Quality Engineering – The University of Arizona – Tucson, AZ 2002

M.S., Mechanical Engineering – Guangxi University – China 1993

B.S., Mechanical and Electrical Engineering – Guangxi University – China 1990

GUANGYU (GREG) WU PAGE THREE

SELECTED CERTIFICATIONS AND HONORS

• Six Sigma Black Belt Certification (2006)

• Six Sigma Green Belt Certification (2005)

SELECTED PUBLICATIONS

• Wu, G. Improving Product Evaluation by Reliability Testing and the DMAIC Method (Six-Sigma). Journal of ITEM (International Test and Evaluation Association), 2009, 29: 337-340.

• Wu, G. Reliability Life Test Method Impacting on New Electronic Product Introduction Process. American Society for Engineering Management Conference Proceedings (29th), Nov., 2008.

• Wu, G.; Huang, X. Evaluation on Quality and Reliability of Single-Sided and Double-Sided Solder Joint. American Society for Engineering Management Conference Proceedings (29th), Nov., 2008.

• Wu, G. A Framework of. Improving Quality and Reliability in Electrical Product Development. American Society for Engineering Management Conference Proceedings (28th), Oct., 2007.

LANGUAGES

English – fluent Mandarin – native speaker Cantonese – native speaker Japanese – media

PROFESSIONAL AFFILIATIONS

Senior Member of ASQ (American Society of Quality) 2003 – Present

Senior Member of SRE (Society of Reliability Engineers) 1999 – Present

Senior Member of IEEE (Institute of Electrical and Electronics Engineers) 2003 – Present

Member of IQF (International Quality Federation) 2001 – Present

Member of ASEM (American Society of Engineering Management) 2007 – Present

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