DME with 6+ Years of experience in Automobile Industry production engg
Resume:
RESUME
B.SATHISHKUMAR
Old Astc Hudco,
Hosur-635109. MOBILE: 999-***-****
: ******@**********.***
***.*********@*****.***
Objective
Searching a challenging career in engineering profession in an organization of repute
Experience
6+ Years (From July 2005 to till date) of experience in Automobile Industry in the area of Engine Assembly as a Production Engineer.
Having knowledge in TPM, TS – 16949, EMS requirements, 7 QC Tools, SPC, PokaYoke, 5S, Kaizen.
JOB EXPERIENCE
Current Employer - Ashok Leyland-Hinduja Group
Products - Engine Manufacturing unit-Hosur Plant I
(Diesel engines,CNG engines,Genset engines)
Designation - Sr.Engineer – Production
Department - Production Department – Engine Assembly /Testing/Dressing
Reporting to - Sr.Manager – Prod, Gm-Production
Duration - From September 2010 to till date(1+ years)
Roles and responsibilities
Taking care of Production function at Engine assembly
• Conveyor manning as per plan, work man availability& work allotment to the associates
• Co ordinate with PPC & stores to ensure the material availability as per plan in conveyor
• Deliver the engines to the immediate and terminal customer at right time.
• Reducing Assembly rework by eliminating physical phenomenon through POKA YOKEs
• Direct Testing & Direct pass improvement(Daily monitoring)
• Improving EEI in the assembly process
• Gemba Activities- 7 initiatives Projects implementation
• Trained and motivated all Associates
• Pass the engines as per Customer specification requirements
• Raising Quality alert in line to create customer complaint awareness to operators
• Responsible for assembly process adherence
• Facing EMS , 5S & ISO/TS 16949 audits.
Previous Employer - TVS MOTOR COMPANY Ltd, HOSUR
Products - Motor Cycle, Moped, 3Wheeler Passenger Vehicle Manufacturing Unit
Designation - Engineer
Department - Production Department – Engine Assembly
Reporting to - Manager – Engine Assembly, GM-Production.
Duration - July 2005 to Sep 2010 (5+Years)
Roles and responsibilities
Taking care of Production function at Engine assembly (2 Wheeler & 3 Wheeler) and responsible for
• Delivery quality of engines to the immediate and terminal customer
• Reducing engine rework by eliminating physical phenomenon through POKA YOKEs
• Implementing Kaizens for reducing engine rework
• Improving productivity in the assembly process
• Analysis of OEE and kaizens implemented to eliminate losses (Month wise )
• Analysis of manufacturing cost and take actions for reducing the consumables, Tool & Process scrap cost
• Trained and motivated all workforce and team leaders to participate in JH activities
• TEI activities Coordinator - SIT,QCC,SUGGESTION
• Preparation of Monthly Performance reports.
Significant achievements
Quality
Customer Complaints reduction in assembly related defects through Poka Yoke
Reduced engine rework PPM from 80000 ppm to 500 PPM by eliminating 257 physical phenomenon through 36 POKA YOKEs and won the 2nd prize for
Reducing engine rework star Model through supervisory improvement team
Cost
Reduced manufacturing cost by Rs.1.5 lakhs / annum by reducing process scrap of parts by implementing POKA YOKEs (such as Part Seat sensors in pressing machines, Guide pins etc…)
Achieve cost saving 12 lakhs by done the SIT project
Productivity
Reduced imbalance in the assembly operation and saved 9 men / day by regrouping and multi process operation
Achieve 100% utilization in star conveyor continuously 33 days in assembly by eliminating hard to do activities and imbalance in line balancing.
Automation Cell For Transmission Assembly and saved 3 men/shift
Cell capacity improved 1100/day to 1700/day by done productivity improvements in engine assembly
Safety & Health
Introduced the Anti – Hit, Anti – tie and Anti – repeat concept in the pressing machines and eliminated the accidents during pressing
Reduced operator fatigue due to manual torque wrenching by introducing the DC tool, thereby eliminated the manual torque wrenching
Eliminated the manual kicking of engines in testing operation by providing the auto kicking mechanism
Special Tasks
New project development - 3Wheeler Engine assembly Production proving 100/shift
Creation of model assembly cell (thro’ task force team)
Initiating Red Tag Campaigns and Conduct ‘5S’ audits on Weekly basis.
Prepare training module for JH step 1,2,3 for employee training
Training undergone for skill acquisition
7 QC tools
TS 16949
Supervisor Improvement programme
Facilitator training programme
Leadership development
PFMEA
SOP
MOST
Educational Qualification:
Qualification Institution Year of Passing Percentage
SSLC C.S.I Hr. Sec. School – Coimbatore 2002 88.8%
DME PSG polytechnic college, Coimbatore May-2005 86%
B.E.
IIIE - MUMBAI Till studying
Pursuing IIIE-Industrial Engg. The Indian Institute of Industrial Engineering Navi (Mumbai) From 2009
Co curricular Activities
• Won proficiency prizes for Academic Excellence in Diploma.
• College student’s union-OFFICE BEARER.
• NSS project coordinator in Diploma and attended two camps.
• Participation in association programmes.
Computer Knowledge
• MS office
• Auto cad
• SAP
• ERP
Personal details
Date of birth / age : 26/04/1986
Father’s name : P Balasubramaniam (late)
Permanent address : 270, Uppara Street
Coimbatore – 641001
Present CTC : Rs.4.6 lacks / annum
Expected CTC : Negotiable
Declaration
I, B Sathishkumar hereby declare that the above details are true to the best of my knowledge.
Regards,
(B.SathishKumar)
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