Melchor I. Tabije
** ***** **., ********* *******, Pasig City
**************@*****.*** .+63 656-8070 (h) +63-092********(c.p.)
Plant Management
• Quality Assurance
• Process Reengineering
• Team Leadership
Results driven and dedicated executive with wide range experience in planning,leading,organizing and control of operations involving small to medium-sized manufacturing environments.Track record devising, evaluating, and implementing continous process improvement to minimize waste and reduce cost while maximizing quality and yield.Establish effective quality control and safety programs,encouraging proactive participation across the manufacturing floor.Excellent communicator, success oriented cohesive team focused on production goals, safety,quality and throughput.Areas of expertise includes ...
• Lean Manufacturing
• Just in Time Production
• Team Building and Training
• P & L Analysis & Accountability
• Total Quality Management
• Regulatory Compliance
• Policy / Procedure Development
• Cost Reduction / Avoidance
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Professional Experience
Sunnelit Philippinces Corporation
Binan Laguna, Jan.2007~ Dec.2009
Manufacturing General Manager
Steer and direct aluminum hub manufacturing operations and generate $672k in annual revenue.Establish operational policies and implements process improvements and ensure superior quality and outstanding output of machined hard disk drive aluminum hubs and brackets for automotive motors.Directly manage two managers,three supervisors overseeing 500 regular and contractual employees.Design and implement coaching and training programs to develop staff,facilitate efficiency, and improve performance.Manage operational and capital expenses based on established annual plan .Ensure strict adherence to quality control procedures.
Selected contributions :
Introduced “dry cut machining”, a conversion from oil based hub cutting and finishing process using oil as coolant to oil less process resulting to 50% reduction of total operational cost .
Implemented cost cutting project on manufacturing overhead expenses leading to on to an average savings of 30% per month.
Panasonic Mobile Corporation of the Philippines
Sta. Rosa Laguna, September 1992-April 2006
Division Manager
Actively interfaced with overseas vendors and senior management on the manufacturing operations of Closed Circuit Video Equipment products ,starting from product development,order expediting, raw materials procurement,capacity planning and execution of production processes.Developed flexible production system for 2shifts,3 shifts operations with 320 employees. Directly manage four managers, five supervisors overseeing regular and contractual employees and outside subcontractors.Ensure strict adherence to quality control procedures.
Selected contributions :
Introduced “Cell Production System”, a flexible operation that was adopted for multi model low quantity products and improve productivity by 60% leadtime reduction by 50%.
Replaced labor intensive processes while simultaneously enhancing workflow through new technology application and reduced staff by 17 personnel.
Matsuhita Communications Corporation of the Philippines
Sta. Rosa Laguna, April 1987-September 1992
Senior Supervisor/ Assistant Manager
Directed and optimized Production Engineering Section functions in equipment and facilities planning,procurement,set up and production operation of Floppy disk drives.Coordinate with production section for preventive maintenance, new equipment introduction,process rationalization and improvements.
Selected contributions :
Core member for facilities and production operations transfer of Floppy disk drive manufacturing from Japan to the Philippines.
Played a major role in establishing new factory in Sta.Rosa Laguna and smooth transition of operations from one plant to another .( Japan to Taytay Rizal ,Taytay to Alabang and Alabang to Sta.Rosa).
Professional Development Trainings
Senior Management Development Program
Osaka, Japan
Middle Management Development Course
Singapore
Manufacturing Management Course
Osaka, Japan
Philippine Quality Award Assesor Training
DAP Tagaytay, Philippines
Environmental Management Course
Singapore
ISO 9000/14000 Auditor Training
Sta. Rosa , Philippines
Education
Bachelor of Science in Electrical Engineering
University of the East –Manila
Technical Electronics
Eulogio Amang Rodriguez Institute of Science and Technology – Manila
References
To be issued upon request