Manager Engineer

CURRICULUM VITAE

Venkatesan Murugan ********@*****.**.**

QA/QC Engineer - (Laboratory & Metallurgist) *****.***@*****.***

M.Tech. Metallurgy UAE: +971*********

India: +918*********

OBJECTIVE

To find a challenging position in metallurgy field in a rapidly growing company, to utilize my technical knowledge and work experience to make the company rich in quality, production and to attain exceptional results.

TOTAL EXPERIENCE – 5 years

5 years of experience covering a wide range of Industries like Metallurgy, Mechanical Testing, Chemical Testing, Corrosion Testing, Fracture Analysis, Pipeline, Inspection, Welding, Non Destructive Testing, Quality Control and Quality Assurance.

Holding Master of Engineering in Metallurgy.

Familiar with various codes as API 5L, API RP 5L3, API 2B, ASTM, AWS, NACE TM0177, NACE TM0284, ASME Section IX and Section 2C and all NDT methods.

Familiar with a wide range of materials including CS, LAS, SS and welding processes as SMAW, SAW & GMAW.

Worked with the best names in the Industry like Welspun Corporation Ltd and Al Jazira Pipe Industries & Oil Services Company

PRESENT COMPANY

Company Name: Al Jazira Pipe Industries & Oil Services Co. L.L.C (JPIOS), Abu Dhabi, United Arab Emirates. JPIOS has been specializes in the manufacturing of Largest Steel SAW pipes of 16” to 60” diameter, Hot Induction Bending and Coating facility for Oil and Gas Industries. Company deals with high profile customers as TECHNIP, NPCC, ADCO, ADGAS, TAKREER, GASCO, ADMA-OPCO, NIOEC, ZADCO, ADNOC, L & T, etc

Designation : QA/QC Engineer - (Laboratory & Metallurgist)

Duration : 29th Sept 2008 to till date.

RESPONSIBILITIES

Following are the main areas that I am looking after;

Laboratory - Responsible for Laboratory Department set up in Longitudinal Pipe Division

- Chemical Analysis for different grades (Model: SPECTROMAXx)

- Tensile Test (Model: Instron 5595 with Software), Guided Bend & Side Bend Test

- Hardness Test (Vickers & Portable Hardness Test )

- Charpy Impact Test (Model: Zwick & Roell)

- Drop Weight Tear Test (Model: Instron Dynatup 8150 with Software)

- Nick-Break Test, Residual Stress Test, Micro/Macro Structure Examination

- Crack Tip Opening Displacement (CTOD) Test

- Corrosion test as Hydrogen Induced Cracking (HIC), Sulfide Stress Corrosion Cracking (SSCC) & Corrosion And Protection Centre Industrial Services (CAPCIS)

- Failure analysis of rejected components & in house rejection

- Managing & trouble shooting of mechanical and metallurgical equipments

- Handling man power

- Demonstrating Laboratory Equipment to client

- Inventory of Laboratory spare & consumables

- Erection and commissioning of some of the Laboratory Equipment and Installation of all Testing software.

- Preparing Laboratory testing procedure to comply all customer requirements

- Study the client specification for compatibility of Laboratory equipment

- Training of all new Laboratory employees about Laboratory Equipments.

- Coordinating with Third Party Inspection Agencies MODDY, TECHNIP, TUV and ADCO & carrying out all testing / inspection in their presence.

- Coordinating with outside EXOVA laboratory & TPIA about all Corrosion test.

Calibration - Pressure Gauge, Vickers’s Hardness tester, Charpy Impact Tester and Measuring

Instruments (Pie-Tape, Scale, Vernier Caliper, Micrometer, etc)

QA - Preparing and documentation of QAP, MPS, Testing Reports, MTC and Work

Instruction & Procedure

- Reviewing WPS and PQR for Auto SAW, SMAW, GMAW and Raw Material Technical Delivery Condition (RMTDC)

QC - Final visual inspection

Completed Projects

GASCO/TECHNIP at Pipe sizes of 20’’ OD X 9.50 mm WT, 36’’ OD X 10.30 mm WT, 44’’ & 48’’ OD X 12.70 mm WT (ASAB A3 PROJECT 5237)

NPCC/ADCO at Pipe sizes of 20” OD X 10.31, 11.13 & 12.70 mm WT. (ADCO BAB THAMAMA G HABSHAN 2 1.8 MMBOPD PROJECT & ADCO QUSAHWIRA 1.8 MMBOPD PROJECT)

PREVIOUS COMPANY

Company Name: Welspun Corporation Ltd, Anjar, Kutch District, Gujarat-370110, India. Welspun Corporation Ltd has been specializes in the manufacturing of Largest Steel SAW pipes (Bare and Coated) of 24” to 100” diameter under the flagship of Welspun Corporation Ltd. SAW pipe (Longitudinal & Helical), ERW pipe and hot induction bends are manufactured with 3LPE Coating along with plate & coil mill and sponge iron plant. Company deals with high profile customers as Reliance Industries, Sonelgaz, IOCL, IVRCL, Gammon Adani Port Ltd, Gammon Almatar Sohar, Anadarko, etc

Designation : QA/QC Assistant Manager – Spiral Pipe Plant & Hot Induction Bending

Duration : 13th July 2007 – 25th Sept 2008.

RESPONSIBILITIES

Following are the main areas that I am looking after;

Laboratory - Working as QA/QC Assistant Manager & looking after two plants activities. (Spiral

Pipe Plant & Hot Induction Bending)

- Chemical Analysis for different grades

- Tensile Test, Guided Bend Test & Side Bend Test

- Hardness Test (Vickers & Portable Hardness Test )

- Charpy Impact Test, Drop Weight Tear Test

- Nick-Break Test, Residual Stress Test, Micro/Macro Structure Examination

- Hydrogen Induced Cracking (HIC) & Sulfide Stress Corrosion Cracking (SSCC)

- Failure analysis of rejected components & in house rejection

- Handling man power

- Demonstrating Laboratory Equipment to client

- Inventory of Laboratory spare & consumables

- Preparing Laboratory testing procedure to comply all customer requirements

- Study the client specification for compatibility of Laboratory equipment

- Training of all new Laboratory employees about Laboratory Equipments.

- Coordinating with Third Party Inspection Agencies SGS, ICS, GLIS, EIL, DNV, BVIS, IDEA, MODDY and VELOSI & carrying out all testing / inspection in their presence.

- I went to ESSAR Steel as a Customer Representative in two times.

- Preparing daily production report, process capability chart, presentation and documents for plant assessment and audit.

- Prepare and document on first day Manufacturing Procedure Qualification Test (MPQT) report.

- Monitoring and supervising of welding process and all NDT activities

Calibration - Pressure Gauge, Vickers’s Hardness tester, Charpy Impact Tester and Measuring Instruments (Pie-Tape, Scale, Vernier Caliper, Micrometer, etc)

QA - Prepare and document on QAP, MPS, Testing Reports, MTC and Work Instruction &

Procedure, process chart, Sample planning/ identification report, Mechanical Test

Certificate (MTC), Annexure, Work instruction & Formats.

- Reviewing WPS and PQR for Auto SAW, SMAW, GMAW and Raw Material Technical Delivery Condition (RMTDC)

QC - Final visual inspection

Completed Projects

In Spiral : Gulf South at Pipe sizes of 36” OD X 9.53, 10.21, 12.70, 13.61 mm WT

: Trunk line Gas Company at Pipe size of 36” OD X 9.53 mm WT

: Kinder Morgan at Pipe sizes of 30”OD X 10.08 mm WT & 36” OD X 12.09 mm WT

Hot Induction Bending

Working as a QA/QC Assistant Manager for Hot Induction Bending project sizes like OD is 6.625” to 48”, Thickness up to 30 mm for bending angles 15 to 90 . Responsible for carrying out the testing activity with TPIA.

Completed Projects

In PBM : Reliance Gas Transportation Infrastructure Ltd at Pipe sizes of 24” OD X 15.90 mm WT X 6D Radius X 45 Angle, 48” OD X 20.70 mm WT X 6D Radius X Angle & 48" OD X 28.6 mm WT X 6D Radius X Angle.

: Reliance Industries Ltd at pipe size of 24”OD X 31.80 mm WT X 5D Radius X 90 Angle

: Golden Pass Pipeline at pipe sizes of 42 “OD X 17.40, 20.45, 24.50 mm WT X 5D Radius

: Peru LNG S.R.L. at pipe size of 34”OD X 28.58 mm WT X 5D Radius

EDUCATION

National Institute of Technology (NIT) Tiruchirappalli, India

Master of Technology (M.Tech.) in Metallurgy (2005-2007) 8.00/10 (CGPA) - First Class

College of Engineering, Anna University Chennai, India

Master of Science (M.Sc.) in Materials Science (2003-2005) 8.12/10 (CGPA)-First Class with Distinction

Islamiah College, Madras University Vaniyambadi, India

Bachelor of Science (B.Sc.) in Physics (2000-2003) 79.39% - First Class

INTERPERSONAL QUALITIES AND ATTITUDE

• Self-motivated, result oriented and ready to work either as individual or as a team.

• Proven leadership skills involving managing,

• Developing and motivating teams to achieve their objectives.

ACHIEVEMENTS AND AWARDS

School first rank during 10th & 12th Standards.

Secured First Class & College 1st rank in B.Sc.

University 2nd rank in M.Sc.

Secured First Class with DISTINCTION in M.Sc.

One year Class Representative & Co-ordinator during M.Sc.

Student organizing member of ARRTS-2004 held at Anna University.

Secured First Class in M.Tech.

Student organizing member of Workshop on PMRM 2006 held at NITT.

I got placement in Welspun Corporation Ltd during M.Tech.

INTERNATIONAL CONFERENCES/JOURNALS

"Effect of Cold and Cryo-rolling on Microstructure and Mechanical Properties of 6012 Al Alloy" By M Venkatesan, B Ravisankar, S Kumaran, and P Venkatachalam, Presented in the International Conference on Advanced Materials and Composites (ICAMC-2007) being organized by National Institute for Interdisciplinary Science & Technology (NIST), (Formerly Regional Research Laboratory), CSIR, Trivandrum from 24-26 October 2007.

NATIONAL LEVEL PROGRAMME/TRAINING

Workshop on Powder Metallurgy of Refractory and Hard Metals(PMRM)-Processing and Prospect from National Institute of Technology, Tiruchirappalli-15, Dec (8-9), 2006

National Level Student’s Technical Symposium METTLE’06, National Institute of Technology, Tiruchirappalli-15, March(3-4), 2006

Awareness Program on Application of Radio Isotopes & Radiation Technology for Society Development from Anna University, Chennai-25, July (13-14), 2004

N. S. S. Program, Islamiah College, Vaniyambadi-635752, 10 days (2001-2002)

ACADEMIC PROJECTS

M.Tech. Project: (June 2006 to May 2007)

“Evaluation of Microstructure and Properties of Al and Cu Alloys Processed by Cold/Cryogenic Rolling from National Institute of Technology, Tiruchirappalli-15, Tamilnadu, India

M.Sc. Project: (Nov 2004 to April 2005)

“Growth and Characterization of Bulk Textured GdSr2RuCu2O8 by Top Seeded Technique from Crystal Growth Centre, Anna University, Chennai-25, Tamilnadu, India.

AREA OF INTEREST

Pipeline & Welding Inspection

Heat Treatment of Steels and Physical Metallurgy

Characterization of Materials

COMPUTER PROFICIENCY

“Post Graduate Diploma in Computer Application (PGDCA)” at Touch Tech Computer Education Centre (Tamilnadu Government Undertaken), Vaniyambadi, Vellore District, Tamilnadu, India

Course Duration : 20-10-2004 to 20-06-2005

Programming Languages : C, C++, Visual FoxPro, Visual Basic & MS-Access

Operating Systems : MS-DOS, MS-Windows

LINGUISTIC PROFICIENCY

To write, read & speak - Tamil, English, Hindi & Arabic.

PERSONAL DETAILS

Date of Birth : 10th June 1983

Father’s Name : Murugan Muniswamy

Mother’s Name : Shantha Murugan

Gender : Male

Marital Status : Single

Passport No. : F9242733 Valid Up to 22/09/2016

Place of Issue : Tiruchirappalli

Nationality : Indian

Permanent Address: Present Address :

2/60, Kaveripattu, Nethaji Nagar, P. O. Box No 48077,

Reddiyur (Post), Jolarpet-635851, Al Jazira Pipe Industries & Oil Services Co. (JPIOS),

Tirupattur (Taluk), Vellore District, ICAD 2, Mussaffah Industrial Area,

Tamilnadu, India Abu Dhabi, United Arab Emirates (UAE).

INTERESTS AND HOBBIES

Hearing Music, Cycling,

Reading Spiritual book, Doing Yoga

DECLARATION

I hereby declare that the information furnished above is true to the best of my knowledge.

Place: Yours Sincerely

Date: (M.VENKATESAN)

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