Project Manager Engineer

NAVEED TAHIR BUTT

**-* ***** ****** ******* Society, Lahore

***************@*****.***;

Cell (0092-301-***-****), Home (92-42-351*****)

Passport number: BE3497161

OBJECTIVE:

Ambitious to join a dynamic team of Engineering Professionals in a Chemicals & Fertilizers or oil & gas company as an Operation Engineer and developing my career leading to management responsibilities

HIGHLIGHTS:

• Over Six years of professional working experience in petrochemical and fertilizer industries

• Experience in commissioning of gas plant and fertilizer units.

• Fully conversant with PFD’s and P&ID’s

• Experience in operations, start-up and shut-down of various process equipments including centrifugal compressors, pumps, absorption columns, heat exchangers, catalytic reactors and steam reforming operation

• Experience in Health, Safety & Environment of Fertilizer, Petrochemical sectors.

• Participated in HAZOP meetings, process hazard analysis (PHA) and pre start up safety review committee (PSSR) for commissioning of chemical plants.

• Adept in using Microsoft office applications such as Microsoft Excel, Word and PowerPoint

• Excellent organizational and management skills

• Self-motivated and tolerant attitude in working with staff of different nationalities.

• Commitment with the work assigned up to the quality standards and time targets fixed up by the clients.

PROFESSIONAL EXPERIENCE:

Manager Operations & Projects April, 2011 – present

Engineering Solutionz

Now a days I am working with Engineering Solutionz, a company with highly experienced engineering professionals from Petrochemical & Fertilizer industries. In my present position as Manager Business Development, I stand responsible for the Operations Management and Project Management activities in the projects captured by this company.

I am working on a proposal for 50 MTD Sulfuric Acid and 125 MTD SSPG plant. Also coordinating a project for installation of a new exchanger in Attock Refinery is in progress.

Lead Project Pre-commissioning & Commissioning Engineer

December 2008 – April 2011

Descon Engineering Ltd, Pakistan

Descon Engineering, Ltd. operates as an engineering, manufacturing, and construction company. The company engages in industrial, energy, and infrastructure projects. Its services portfolio include project management services, commissioning and startup, and de-bottlenecking services; and manufacturing of process equipment for the oil and gas, chemical/petrochemical, power, fertilizer, & cement sectors.

I started my career at Descon Engineering Ltd with Urea De-bottlenecking Project in RUWAIS Fertilizers (FERTIL) UAE. Here the job was modifications in Urea plant, Utility cooling water system, a new Granulation unit for urea, & a new CO2 Recovery unit. The resultant Urea production raised to 1850 MTD and 20% excess CO2 recovered from Flue gases. I worked on Granulation unit, Urea expansion unit & 400M/T CO2 Removal Plant.

My next Project was ENVEN 1.3 project which was expansion project of ENGRO Fertilizer Ltd, Dharki, Pakistan. This is the world’s largest single train Ammonia Urea plants with a capacity of 2194 MTD & 3500 MTD respectively. A new CO2 Recovery unit was also installed to recover excess CO2 being released in flue gases. Here I worked in different capacities such as Project engineer, expediter for mechanical completion, pre-commissioning, commissioning, and quality control etc on Ammonia & CO2 Recovery unit. The details of my job responsibilities on these projects are as below

UREA De-bottlenecking Project 2008- 2009

Ruwais Fertilizers (FERTIL) UAE

At RUWAIS Fertilizers (FERTIL) UAE, on Urea De-bottlenecking Project, my main responsibilities included the following:

• Coordination with engineering, field operations and technical support teams under the direction of the project manager. Providing technical assistance in optimizing existing facilities

• Reviewing various project documents for different project phases and review of PFD’s, P&ID’s

• Working closely with area leads to ensure projects execution in a safe manner.

• Studying the Licensors Operating Manuals and Vendor’s Operation & Maintenance Manuals for preparation of Standard Operating Procedures (SOP).

• Preparation and division of commissioning System, sub-systems and finally their Dossiers

• Confirm the system / sub-system definition set by the process department

• Preparation of Pre-commissioning & Commissioning procedures and other documents.

• Preparation of Pre-commissioning & Commissioning Schedules.

• Ensuring that all construction activities are completed prior to taking up the system for commissioning and ensure the setting up of safety procedures.

• Ensured that all safety requirements and procedures are followed during Pre-commissioning, commissioning, and start-up

• Preparation of Pre-Commissioning / Commissioning schedule, sequence, and priority systems / sub-systems as per process requirements and construction status

• Preparation of Safe operating procedures of major Rotary Equipments in accordance with the Vendor’s instructions.

• Supervision of respective teams during construction, mechanical completion, pre-commissioning and commissioning phase to ensure proper actions under safe operating techniques.

• Supervision of Test run of the machinery (pumps, compressors) and other package units

• Participating as a facilitator for Risk Assessments for project and facilities.

• Supervision in initial startup along with Licensor’s instructions.

• Attending Client HSE Meetings at site

• Job safety analysis (JSA)

• Process Punch listing & killing

• Vendor coordination

• Motor Solo Run

• Leak Test of Process equipment

• Chemical Cleaning of equipment and piping network.

• Steam blowing

• Pumps Mechanical run and commissioning

• Start-up of plant with Licensor

ENVEN 1.3 Project 2009 – 2011

ENGRO Fertilizers Ltd, Dharki, Pakistan

At ENVEN 1.3 project of ENGRO Fertilizer Ltd Pakistan, my job responsibilities included the follows:

• Coordination with engineering, field operations and technical support teams under the direction of the project manager

• Reviewing various project documents for different project phases including PFD’s, P&ID’s

• Co-ordination with the Facilities Engineer and different disciplines for the inputs into engineering deliverables including PFD’s, P&ID’s, line list

• Interfacing with engineering discipline leads and mitigate interdisciplinary conflicts

• Reviewing 3D Model for compliance with the pre-commissioning, commissioning and start up requirements

• Preparation and division of commissioning System, sub-systems and finally their Dossiers

• Confirm the system / sub-system definition set by the process department

• Ensuring that all construction activities are completed prior to taking up the system for commissioning and ensure the setting up of safety procedures.

• Ensured that all safety requirements and procedures are followed during Pre-commissioning, commissioning, and start-up

• Preparation of Pre-Commissioning / Commissioning schedule, sequence, and priority systems / sub-systems as per process requirements and construction status

• Expediting test packs completion

• Attending Client HSE Meetings at site

• Project execution and management

• Process Punch listing & killing

• Monitoring and expediting activities leading to mechanical completion

• Supervision of Test run of the machinery (pumps, compressors) and other package units

• After mechanical completion finalizing the Pre-commissioning activities.

• Primary reformer catalyst loading under supervision of Haldor & Topsoe expert

• Organizing installation and completion of Process Air Compressor, Ammonia storage tank piping jobs.

• Organizing mechanical completion, pre-commissioning, commissioning, start up and handing over of 340M/T CO2 Removal plant (MHI designed)..

• Steam blowing

• Air blowing

• Test packs completion

• Motor solo runs

• Hydrotesting

• Chemical cleaning of piping and equipments

• Flushing of piping network.

• Start up with the Licensor

Operations Engineer

Ammonia Plant 2005 - 2008

Pak-American Fertilizer Ltd. Iskanderabad, Pakistan

Pak-American Fertilizers Limited (PAFL) located at Iskanderabad (Daudkhel), Distt: Mianwali. The Ammonia/Urea Plant was commissioned in 1999. The new plant is designed to produce 600 Ton/Day Ammonia and 1,050 Ton/Day urea using natural gas as feed and fuel. Both plants have been designed by TOYO Engineering Japan. Ammonia plant is under license from Kellogg International, USA, while urea plant is TEC's own.

I joined PAFL as a trainee engineer and worked on 600 MTD capacity Kellogg Ammonia Plant. After training I got confirmed as a Shift Operation Manager/Engineer. Being shift manager, my responsibilities were as under:

• Being fully conversant with PFD’s, P&ID’s, equipment datasheets

• Involvement in problem analysis and assistance to operation department during annual turnarounds. Start up and shutdown activities

• Being well versed in the operation of furnaces, steam turbines and compressors

• Replaced Catalyst of Hydrotreator, High temperature shift converter, and methenator in annual turn arounds meeting deadline.

• Responsible for corrective and preventive maintenance of rotary and stationary equipments

• Arrangement and participation in safety discussions on weekly basis, HSE training of the shift operators.

• Handling emergencies and ensuring minimum downtime of plant by keeping group staff alert and prepared for any emergency events.

• Managing normal and emergency start-up/ shutdowns ensuring zero mishandling.

• Ensuring plant safety and safe operating procedures as well as staff personal development regarding plant operations and safety.

• Performing different assigned jobs during Annual Turn Around.

• Coordinating with Field Maintenance, Electric and Instrument Sections and Workshops for timely completion of repair/ maintenance activities.

• Co-ordination with Inspection Department regarding Condition Monitoring of Rotary and Stationary Equipment.

• Implementation of Preventive Maintenance Programs as per recommendations in the Vendor’s manuals.

PROFESSIONAL TRAININGS & COURSES:

• Environment & Safety awareness course by the NFC Institute of Engineering. & Technology, Multan, Pakistan

• Process Hazard Analysis conducted at Fertil Ruwais Fertilizer

• Internship at M/S Dawood Hercules Chemicals Ltd.

• Internship at PARCO Mid- Country Refinery Ltd.

• P3- Project Planner Course by College of Engineering Congress, Lahore.

• Fire Fighting and Safety techniques training by Pak American Fertilizers Ltd, Iskanderabad.

• Process Safety Management Training organized by Descon Engineering Limited, Lahore.

• Process Design and Simulation using Aspen Plus organized by University of Engineering & Technology, Lahore, Pakistan

EDUCATION & PROFESSIONAL AFFILIATIONS:

• B.E in Chemical Engineering in 2004 from Bahauddin Zikriya University, Pakistan

• Member (Professional Engineer) of Pakistan Engineering Council (CHEM-5634).

REFERENCES:

References shall be provided upon request

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