Project Manager Plant
Resume:
RESUME
NAME RAMESH SREENIVASA RAO
D.O.B ; **th May 1968
Present Address: RAMESH S RAO
Permanent Address: RAMESH S RAO
No 301, Roshans palace
Behind Big bazaar
Bhanashankari 3rd stage
Bangalore
Telephone Number (Off): 009***********
Mobile Number :
E-Mail ID : ***********@*****.***
***********@*******.***
Highest Education : B.E in chemical engineer
Relevant Experience : 22 yrs in petrochemical & Refinery
Marital Status : Married
Country of Birth : India
Citizenship : Indian
Passport Number Z2261563
Year passed 1990
Martial status Married
Place of work
Designation Process specialist
(engineering, commissioning and operations)
Company name Place Period Designed by Designation
Yanbo Aramco Sinopec refining compny Saudi Arabia 2012 Oil and gas Process specialist
Eleme petrochemicals ltd Nigeria 2011- 2012 Petrochemical project Manager Engineering and operations
Maritime industrial services Sharjah 2009-2011 Oil and Gas (EPC contractors ) Commissioning manager
Qatar fuel additives ltd Qatar 1998-2009 JACOBS-METHANOL/
UOP (U.S.A) Shift engineer/ commissioning engineer
Deepak fertilizers and petrochemical ltd Mumbai, India 1995-1998 Davy McKee U.K
ICI –London Production executive
Mysore petrochemicals LTD Raichur
India 1990-1995 Lurgi Germany Shift engineer
YASREF
• Working in Saudi Arabia as PROCESS SPECIALIST in refinery.
• 8 billion dollar project under EPC phase
• Working in engineering department looking after the refineries’ which consists of all units and is under construction stage.
• Reviewing plant & utilities project specification, drawings, documents, data sheets & vendor manual
• CDU, CCR, COKER, Diesel hydrotreater,,Naptha hydrotreater & FCC
Eleme petrochemicals Ltd
• Working in Eleme petrochemicals ltd Nigeria Plant as Manager- Engineering and operations
• Project cost is 1.8bn$. Looking after the engineering and operations work
• Overall in charge of all disciplines process, electrical, instrumentation civil and mechanical
• Done with feasibility study petrochemical plant & Utilities
• Reviewing of Techno- commercial evaluation
• Done FEED for petrochemical plant & utilities
• Reviewed PFD/P&IDs for petrochemical plant utilities plant
• Done two HAZOP’s review with licensor and EPC contractor
• Reviewing methanol plant & utilities project specification, drawings, documents, data sheets & vendor manuals
• Reviewing the petrochemical plant & utilities package units for the Contract requirements.
• Reviewing & developing the design philosophy/strategy of the project in accordance with Contract requirements
• Maintain Issues Register and resolve ongoing Engineering and/or FEED or EPC Contractor & technical queries
• Coordinating project related matters with other Department Representatives on the Project Management Team
• Reviewing the EPC contractors scope for LSTK project ,
• Review and finalize project proposals for finalization,
• Looking after manpower requirements for the projects.
• Reviewing the agreements by licensors & EPC contractor
• Overall responsibility for the pre-operating phase of the facility, including:
• Reviewing that construction and commissioning, quality specifications and time constraints
• Completing the organizational chart and recruiting different man powers discipine
• Reviewing the quality assurance, health and safety and regulatory compliance
MARITIME INDUSTRIAL SERVICES (oil & gas sector)
EPC contractors
Worked in SHARJAH FOR an EPC CONTARCTOR as Commissioning manager in oil refinery petrochemical & OIL RIGS
Projects worked
2 Oil rigs in MIS
ENOC(emirates refinery).
Worked in Sulphur recovery unit,(Claus process) Naphtha hydrotreater, and CCR (Axens technology)
Designed by FOSTER WHEELER U.K
Job responsibilities
• Reporting to Project Manager on all Construction, design and Commissioning related matters of the project
• Responsible for reviewing the package units for the Contract requirements. Responsible for commissioning of offsite utilities
• Reviewing project specification, drawings, documents, data sheets & vendor manuals and identifying certificate points related to process system
• Overseeing the commissioning activities in a safe manner, within budget, on time and in accordance with the applicable Company Procedures and Technical Specifications
• Responsible for developing the Commissioning philosophy/strategy/planning of the project in accordance with Contract requirements. Arrange and coordinate Vendor presence at site as per site requirements. Plan and arrange for all consumables needed for the project facilities.
• Plan and organize all commissioning activities and programme to meet project execution programme and start-up date. Organize all personnel and software required to support and supervises the commissioning phase
• Monitor the HSE performance of all commissioning contractors in the area
• Develop Project Commissioning strategy and arrange for approval for the same in consultation with Asset holder and in accordance with Contract requirements.
Develop the planning of the Commissioning activities to support the project execution programme.
• Decompose the project activities into commissionable systems and subsystems.
• Develop Inspection records sheets and Functional Test sheets Forms to support the Pre-Commissioning and Commissioning activities for all disciplines in coordination with the Head of Technical Services
• Arrange to perform all Commissioning activities on all Project Facilities.
Develop and approve all commissioning procedures for all Facilities. Implement corporate procedure and standards for commissioning activities
• Report progress on Mechanical Completion, Pre-Commissioning and Commissioning on daily basis.
• Co-ordinate with asset holder the commissioning activities requiring interface with existing facilities
Compile Pre-Commissioning and Commissioning dossiers containing all related documentation to as commissioned status.
Ensure handover of the Facilities to the end-users on a system basis.
Follow-up clearances for all punch list items and document the same for progress reporting and Close-out.
Participate into established if, overall project status, material purchasing strategy, equipment field need date..
• Driving the construction team , supervising the competition field staff for pre commissioning and commissioning activates and arranging the commissioning spares and consumables
• Testing, pre commissioning and commissioning the systems as per project requirements and third party inspection/class/society/agencies and sign off the systems
Equipments handled
Compressors, Incinerators, Hydro-treators, Waste heat boilers, CCR, Side fired heaters Reactors, LPG
QATAR FUEL ADDITIVES COMPANY LTD
10.5 YEARS
Initially joined in Erection Precom, &commissioning stage
At QAFAC working in METHANOL/MTBE plant as a Shift Engineer From 1998 till March 2009, working in shifts, handling all the units safely, doing all the calculations for energy consumptions, daily productions, preparing monthly reports & chemical consumption
• Initially joined QAFAC at the project stage and have done the commissioning & operation of MTBE plants
• Plant is of capacity of 1830 tons/day of MTBE & 2500 tons/day of Methanol
• Methanol – Natural gas & MTBE by n- Butane (NGL)
• Developing a best method for Optimizing plant operation, based on Preparing Standard Operating SOP, documentation of Training and Operating Manuals, aiming on Cost reduction and increase in yields and quality. Also developing a concept of clean environment
• Handling NGL operated units, (NGL)
• Responsible for planning startup of new units and Maintenance activities, responsible for equipment maintenance during shutdown. Reviewing for annual maintenance and Catalyst change activities including maintenance of critical equipment like Reactors, Turbines, Heat Exchangers
• Manpower adjustments, training young operators, trouble shooting, the turn around &shut down
• Safely running the unit at normal &at critical times observing the plant conditions and making changes if required
• Many suggestions were given &many were implemented
• Managing complete operation of the plant, production, process, Raw material
• Responsible for yield and efficiency of the plant by monitoring process parameters.
• Was the core member in implementing the ISO14001/ISO9001 Which company was certified in 2005
• Is empowered as the EMERGENCY DIRECTOR , During plant critical condition and normal condition
• Trained Qatari national in operating plant for the post of field operator
• Maintaining the plant housekeeping at world class standard.
• Training Multi cultural and different national manpower in operating of the plant.
• Responsible for any modification to improve the performance of plant and Machinery.
• Attended training on CCR unit and have developed good knowledge in operating and trouble shooting in CCR
Had under gone training in AMERICA UOP for one month, for commissioning &safely operating the plant, specially in ISOMERIZATION, DEHYDROGENATION, CCR, ETHERMAX& OXYGENATE REMOVAL UNIT
• Has got special training to operate DCS unit FOXBRO Japan & Compressors control system CCC
• Certified as LEAD auditor for ISO9001-2000
• MTBE technology is provided by UOP (America), MTBE consists of BUTAMER ,(butane isomerization) , OLEFLEX( dehydrogenation unit) ETHERMAX (synthesis) ORU (oxygenate removal unit) CSP(complete saturation unit) PSA (pressure swing adsorption) CCR (continous catalyst regeneration ) Butene column (reaction with distillation) AZEOTROPIC DISTILLATION & CRYOGENIC SEPERATION UNIT ( cold box , refrigeration unit expander)
EQUIPMENTS HANDLED
• SULZER Axial compressor, Propylene refrigeration compressors, Foster wheelers furnace, Seimens Turbines, Driers, CCR, DRESSER RAND Reciprocating compressor , York refrigeration compressor ,Columns, Reactors, Screw compressor, ATLAS COPCO Expanders, drier
• Cryogenic Equipment’s- Cold box, Refrigeration units Expanders
DCS handled
• FOXBRO JAPAN
Has got hands on experience in DCS
At DEEPAK FERTILIZERS AND PETROCHEMICALS
• Worked in Methanol plant India,DEEPAK FERTILIZERS & PETROCHEMICALS LTD capacity 300 tons /day
• Worked for 4 years 6 months in METHANOL unit which was designed by ICI (London)& DAVY MACKEE
• Worked as the Production executive in methanol plant from Natural gas
• De-desulphrizer of Natural gas, Reforming, synthesis, distillation
• Safely running the plant at normal & at critical times observing the plant conditions and making changes if required
• In methanol plant units covered NATURAL GAS TREATMENT( Mercury removal unit, hydro desulphrizer (HDS) , zinc oxide bed) REFORMING SECTION ( Steam reformer, saturator) SYNTHESIS SECTION (compressor, convertor, circulator)DISLTILATION
•
EQUIPMENTS HANDLED
• BORN HEATERS Reformer, DEMAG centrifugal Compressors, Pumps, Columns TUBE cooled converters. Saturators, cooling towers, ETP
DCS operated
• TATA HONEYWELL 2000 SERIES
MYSORE PETROCHEMICALS LTD
• IN MYSORE PETROCHEMICALS, Raichur worked in Phthallic anhydride & Maleic anhydride plant (MAN)
• Plant of capacity 12000 tons /annum working in shifts, handling all the units safely doing all the calculations in specific consumption looked after the plant from the commissioning stage
• PA is formed by oxidation of O-xylene and sublimation. Vacuum distillation
• Worked as head of Production Department looking after the various activities of production plant, inclusive of production planning, process, inventory, Raw material and manpower.
• Responsible for yield and efficiency of the plant by monitoring process parameters
• Responsible for Production Planning, dispatch scheduling and warehouse activities.
• Responsible to achieve production targets..
• Responsible for developing a standard training program for engineers and operators.
• Maintaining plant at good condition by implementing a developed Maintenance program.
• Maintaining the plant housekeeping.
• Training of manpower in operating of the plant.
• Responsible for any modification to improve the performance of plant and Machinery.
• Was the sole in charge of the plant looking after production, utilities including DM WATER PLANT, OIL FIRED Boiler, & THERMINOL (Hot & cold oil system) Turbo blower, NITROGEN/AIR COMPRESSOR system
• MALEIC ANHYDRIDE was produced by concentrating waste system of PA plant which has a azeotropic distillation system , scrubbing system, pelletiser
• In PA plant & MA plant section included REACTION (Oxidation) SUBLIMATION (
• Condensation) VACUUM DISTILLATION (With vacuum pump & ejector) THERMINOL/THERMIA SECTION FLAKING, PELLETISER DM PLANT & UTILITIES, SWITCH CONDENSERS
DCS WORKED
• TALYOR SERIES
TRAINING DONE
• HYSIS,
• Supervisory management skills,
• TQM,
• UOP America
• ISO14001/9001
• First aid
• Grievance handling
• Shutdown or turnaround management
• Trouble shooting in process operations
• Problem solving and decision making
• LEAD auditor for ISO9001-2000
• Permit to work
RAMESH S RAO
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