Quality Control Process

Resume

UMANATH GUPTA

C-***, Ground Floor

Sec-**. Noida (U.P.)

E-Mail:***********@*****.***

************@*****.***

Mob NO: 088********/875*******

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JOB OBJECTIVE:

Seeking a challenging position utilizing developed through my education and experience with the opportunity for professional growth based on performance. Want to attain such a challenging position to make the company and my self grow simultaneously.

PROFESSIONAL QUALIFICATION:

*B.Tech. in Chemical Engineering from Dr K. N. Modi institute of Engg. & Technology, Modinagar (U.P.), affiliated to U.P. technical university, Lucknow (2000-2004) and secured 69% marks.

*Intermediate from U.P. Board with 66% marks.

*High School from U.P. Board with 72.33% marks.

PROFESIONAL EXPERIENCE:

Total 7 years exp in Production/Technical Department.

Previous Experience is 3 years in BAL Krishna Tyre Industry (Rajasthan) as a Technical Officer.

Currently working as a “Sr.ENGINEER” [Process Department] in MOSER BAER INDIA Ltd (ISO9001, OHSA14001 etc). 66-Greater Noida in Blu Ray Plant (Optical Media Group) since 2007 to till date.

CURRENT COMPANY PROFILE:

MOSER BAER India Ltd. Is a fully own subsidiary of world second largest manufacturing of CD/ DVD/ BLU RAYS (Optical media Group). Moser Baer also enters in PHOTOVOLTIC Cell business (World first in line Solar cell mfg. Industry). Annual group terms our exceed than 3500 crore.

The company is worlds second largest & Asia’s first of optical media storage manufacturers. The company had technical collaboration with M/s STEAG HAMATECH Germany having sophisticated automatic production lines with 180 tone capacity, injection, molding, M/c’s of NETSTALL (Switzerland) JSW & Sumitomo (Japan). The company products are CD’s, CD-R, DVD, DVD-R, DVD-RW, DVD-ROM, BLUERAYS, and FLOPPY & MINISD CARD. All these products are branded as MMORE BASE.

CURRENT JOB PROFILE & RESPONSIBILITY:

.Troubleshooting & continue testing & characteristics of Polycarbonate.

. Process control & Net Yield improvement.

.Continuous electrical, mechanical testing & visual testing off line & injection moldings Parameters.

.Daily monitoring of Production, Quality, Rejection, Customer complaints.

.Daily monitoring different type of Pressure, Humidity & Temperature.

.Monitor Daily target and give feedback to associates.

.Daily monitoring & fill up check sheet & m/c (Injection moldings) parameters are according

to ISO significance.

.Prepare daily report of production, Break down and MIS (Management information system).

.Overall responsible for maximum defect free production.

.Receive customer complaint and take necessary action (CAPA).

.Implementation of 5s activities on the production floor to maintaining the Clean Room Environment.

.Ensuring adherence to quality standards, implementing stringent quality control systems and

Reduce rejection level & rework.

.Establishing quality standards, implementing stringed quality control system to enhance

Quality of product and reduce rejection level through continuous up gradation of ISO.

.Ensure adherence to quality standards and maintaining all related documents.

.Familiar with quality techniques like 7 QC Tools, KAIZEN, Six Sigma, POKA YOKE.

.To study the Failure rate/Defect analysis & analyzing Root-Cause implementing corrective actions for the same.

.Implement and prepare SOP, WI and MR office documentation

. Handling and maintain the ISO documents & responsible for Manpower planning and coordinating and motivating the entire team for higher productivity.

. Handling of Metallizing (Sputtering) Process.

. Handling of Spin Bonding Process, Hard Coating & Spin Dye coating Process.

PROCESS ENHANCEMENT:

.Analyzing various processes/applications and recommending modifications & equipment calibrations to enhance Operational efficiency.

.Devising systems and process changes for qualitative improvements in productivity and for reducing the rate of rejection.

PRODUCTION OPERATIONS:

.Overseeing Production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules. Projects for expansion and new products.

.Preparing SOPs, Manuals & Work Instructions for production operations for the unit and maintaining reports for Facilitating decision making by management.

.Minimizing performance bottlenecks for achieving high productivity with maximization of material & machine.

MAN MANAGEMENT:

Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.

Ensuring that teams adhere to all the quality tool & procedures.

Resolving interpersonal issues & working towards a harmonious work environment.

ACHIEVEMENT:

Projects relative to yield is achieved before submission date successfully.

To control IDB rejection by optimization of DYE Profile, to control Optical Density of rejection, to control DYE DROP rejection, Process control (Trouble shooting) Trainer, Cycle time reduce from 3.2sec to 2.5 second, control Dye Comet rejection, Overall Production increased from 0.3 millions to 0.475 millions with 95 % Yields, Overall rejection decreased from 3.5 % to 2.0 % of overall production.

.To reduced the BOM cost.

.Getting 4 Times ON THE SPOT AWARD for extra ordinary work.

Training program attended:

• Training programmed of productivity improvement techniques, 5’S, Six Sigma.

• TQM, KAN-BAN system.

• Quality Circle in Department, KAIZEN & Suggestions activities.

• Operators daily checking of machines.

• Fool proof System (POKA YOKE), 7-QC tools.

PREVIOUS EXPERIENCE (2.5Years):

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As an Technical officer “Process “In BAL Krishna Tyre Industry Ltd in Radial Plant Bhiwadi (Rajasthan) since Sep-2004 to -2007 till the date.

Previous Company Profile:

B.K.T. is a part of SIYARAM PODDAR GROUP (An ISO-9001, ISO 14001 certified)

Emerging as an exporter of tubeless & TT industrial, mining, agricultural, imp lent,

LCV, truck, two wheeler, ATV (All terrain vehicles) & OTR, automobile tyres, Radial

Tyre with polyesters belt of tractor sizes & Radial flotation Sizes with annual group turnover US$ 350 million.

Previous working area was:

(Under Follow up the Technical Dept.)-

Bias tyre, ATV & particularly Radial Tyre Process control & Improvement (OTR).

.New size development

.Mixing Process.

.Process building &

. Curing Process.

.Classification of final product.

PREVIOUS JOB PROFILE & RESPONSBILITY:

.Making First checks, according to the specification given by H.O.

.Time Motion Study, basic process Improvements

.Making action plans to reduce Rework, Rejections, and Breakdown and Customer complaints.

.Testing of tyres by Endurance testing machine, Plunger testing machine, Balancing machine, and .Hardness tester, Universal tensile testing machine.Prepare daily& monthly MIS production, defect, and rejection report.

.Ensure streamlines operation of machines according specification.

.Take Technical trial for new product comes first time.

.Overall responsible for maximum defect free production.

PREVIOUS ACHIEVEMENTS:

.Improved over all productivity of shop floor.

.Reduction in rejection using problem solving tool as per Q.C. story.

.Reduce scraps from 4% to 1% and defect from16% to6%.

.Smooth tyre manufacturing process.

.Suggestion award.

Industrial Training:

I have done one month vocational training in “MODI DISTILLERY, ModiNagar Ghaziabad

(U.P)”.

Major Project:

To mfg. OF “ETHYL ALCOHAL (C2H5OH)”.

COMPUTER KNOWLEDGE:

MS-office, MS – Power Point.

PERSONAL DETAILS:

Father’s Name : Sh. R.C.GUPTA

Date of Birth : 01, JULY 1979.

Sex : Male

Marital Status : Married.

Languages Known : English & Hindi.

Permanent Address : MO-Bharti Nagar

PO-Goshain Ganj

Distt-Faizabad (U.P.)

PIN-224141.

Mob. –098********

Date : ……………….

Place : ………………. (UMANATH GUPTA)

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