Maintenance Manager

CURRICULAM VITAE

KHAN SARFARAZ.

Chief Mechanic.

Offshore Drilling Rig

Shafi Complex 1st Floor, Telangi paccha peth, Sholapur Maharashtra India. Pin: 413005

+917*********/+919*********/+912*********

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Personal information:

Date of Birth: 19/01/1980

Nationality: Indian

Gender: Male

Marital status: Married

Languages: English, Arabic, Urdu, Hindi, Marathi, Tamil.

Educational Qualification: SSC passed in 1995 at Pune board with I Class

Diploma in Mechanical Engineering in 1998 (BTE Mumbai)

Computer skills: Win-2000/XP, 2007 and Office.

Work Expeience:

Momentum Engineering Dubai (Present):

Building jack up rig in Astrakhan Russia Krasny barricade shipyard.

Roles and responsibilities:

Commissioning of mechanical, drilling, hydraulic equipments.

Recommendation design feasibility and work environment.

Inspection and installation of equipment.

Running test and Fat documentation and function test.

Preparation spare stuff while in operation.

Support in ensuring that all third party equipment is fit for purpose, certified, correctly installed, and maintained whilst on the rig

Aban Offshore LTD. (NOV 2010-NOV2011):

Worked as a chief mechanic in Aban offshore limited.

Deep driller1 Jack up rig, Kakinada Indian ocean.

Roles and responsibilities:

Reports directly to the Rig Manager

Ensure daily inspections and maintenance on equipment are carried out

Ensure that the permit to work system is in place and followed

Participate in the effective management of the Rig Maintenance System and Inventory Control System

Carry out periodic maintenance according to guidelines and coordinate same with supervisor and other department heads

Operate, maintain and repair power generation and mechanical equipment, i.e. mechanical, pneumatic and hydraulic equipment on the rig

Maintenance and repair general rig equipment such as HVAC system, refrigeration plants, power systems, etc.

CIS Oilfield Services Ltd. (2009-July2010):

Chief mechanic offshore Jack up rig, Turkmenistan Caspian Sea.

DUTIES & RESPONSIBILITIES:

Carry out maintenance and repair on mechanical components of drilling equipment, i.e. Draw works, Mud Pumps, Top Drive System, etc.

Gather data from instruments interpret past and present performance to understand trends and ensure problems are solved

Maintain an adequate supply of spares in order to fulfill maintenance requirements and facilitate a safe and efficient operation

Implement the outstanding recommendations from audits, as issued by Clients, Regulatory Authorities or rig management

Assist in supplying information for maintenance and repair budget

Ensure that all subordinates have the necessary skills and experience to fulfill their assigned tasks in a safe and efficient manner

Mentor, develop coach and train crew members to ensure they are competent to work at their next job level

Maintain, operate, conduct a hazard assessment, and research inventory levels of Rig Systems equipment for assigned rig.

Available on a 24 hour basis to respond to customer needs.

Work assignments carried out to the highest quality level.

Perform various other duties and activities as assigned by supervisor within the physical constraints of the job.

Arabian drilling and work over company (April 2008-May 2009)

Chief mechanic Land onshore rig Libya

Adwoc 20 Cyber base joy stick.

Transocean sedco forex international (2006- 2008)

Chief mechanic offshore Drillship rig, Kakinada and Bombay high, Indian Ocean

Discover seven seas, Discover 534.

Duties and Responsibilities:

Execute daily inspections and maintenance on all mechanical equipment

Supervise and promote the Preventive Maintenance System (PMS)

Carry out maintenance according to the PMS guidelines and coordinate with supervisors and the other department heads

Sustain and repair power plants and monitor power distribution and ensure power is available at all times

Maintain, operate and repair as required the engine cooling water system, lube oil system, and fuel systems

Troubleshoot and repair any/and all faulty mechanical, pneumatic and hydraulic drilling equipment and tools

Offer support in maintaining marine equipment, i.e. cranes, thrusters, ballast pumps and valves, and auxiliary equipment

Warrant the permit to work and isolation systems is followed

Employ the follow up requirements to audits, as issued by Clients requirements

Maintain an ample supply of spares in order to fulfill maintenance requirements and facilitate a safe and efficient operation

Provide information to assist in the development of maintenance and repair budget

DRPIL (P) Ltd (Dec 2004-2006)

chief mechanic Land onshore rig India Gujarat NATIONAL 110UE.

Sadhav Offshore Engineering company (August 2001-2004)

Chief mechanic offshore Jack up rig,Indian Ocean Mumbai high

Supreme Offshore Construction & Technical Services (Sep 1998- 2001)

Chief mechanic offshore Jack up rig, Indian ocean Mumbai High.

JOB PROFILE:

Repairs of mechanical systems.

Strong Experience of Equipment Maintenance, Fault Finding and Problem Solving

Abilities in the event of failure.

IT Skills with Word, Excel, Outlook and Use of Computerized Maintenance

The ability to read and understand Schematic Drawings.

Previous managerial/supervisory experience offshore drilling installations.

Tasks:

Management of the Rig Plant & Machinery, Jacking Systems and Planned

Maintenance System

Ensure all Engineers and Engine room crew is familiar with the relevant engineering procedures used on the Rig.

Efficient operation and maintenance of all plant in strict adherence to the safety and

Pollution prevention measures defined in the Safety Management Systems.(SMS)

Maintaining all records of routine and unscheduled maintenance in accordance

With statutory requirements and Safety Management Systems

In consultation with the Technical Manager ensuing that statutory and

Classifications surveys are carried out on all equipment covered by such survey

Requirements

Maintaining stand by plant and equipment in a complete state of readiness to meet

Any emergency requirement

Testing of standby systems on a regular basis and in accordance with Company Procedures

Notifying the Offshore Installation Manager (OIM) of any defects which might

Affect unit safety or put at risk the marine environment

Assigning Engineers and Engine Room ratings specific roles with respect to the work requirements.

Engine Room department's responsibilities under the SMS

Investigating non-conformities and applying corrective action as agreed with the

Technical Manager and OIM

Regular inspection of all plant and equipment to ensure maximum up time

Ensuring that the Engine Room logbook and other records are accurate and up to date

Job Description:

Perform diagnostic tests and interpret the results from problems reported on

Drilling equipment based on reports from the field.

Perform required repairs based on troubleshooting drilling equipment.

Schedule and perform routine and preventative maintenance for all drilling

Equipment.

Maintain records and logs required by company.

Assign work to employees and ensure they are competent to fulfill their normal

Duties.

Check mechanical equipment to diagnose trouble, adjusting functional parts of

Mechanical devices as necessary.

Inspect completed repairs by less experienced mechanics.

Travel to the field as required.

Perform preventative maintenance on all aspects of drilling equipment.

Ensure safety policies are upheld throughout the shop and field.

Test, maintain and repair hydraulic and pneumatic systems to include top drives,

Mud pumps, engines, generator sets, BOPs, etc.

High school diploma, GED or equivalent; certification from trade or technical

Advanced knowledge of Top Drives including schematics, certification, load

Testing, etc.

Extensive knowledge of oil field equipment.

Promote and support a culture where EHS compliance is a top priority.

Excellent communication skills.

Proficient with Microsoft Office.

Ability to troubleshoot & carry out minimum Top Overhaul for Cat 3500 Series

Engines with knowledge of Electronic Technician

Ability to carry out Condition Evaluation of Drilling Equipments like

Draw works, Mud Pumps, Rotary, Crown Block, Travelling Block, Top Drive, Dead Line Anchors etc

Ability to carry out Major Overhaul of Drilling Equipments like Draw works,

Mud Pumps,

Rotary, Crown Block, Travelling Block, Top Drive, Dead Line Anchors etc with

Overhaul experience on at least three of this equipment as CM.

Ability to troubleshoot & repair Air Compressors, Vacuum Compressors,

Agitators, Centrifugal Pumps, Air Hoists, Cranes, Forklift, Rig Vehicles etc.

Ability to understand, troubleshoot & repair Hydraulic Systems & associated

Equipments like Hydraulic Winches, Hydraulic Hoists, Hydraulic Cylinders,

Hydraulic Tongs, BOP & BOP Control Unit etc

Good Ability to communicate verbally & in written English

Ability to handle reports & presentations on Computer using Word, Excel,

Power Point, Gantt Charts etc

Ability & Knowledge of Maintenance Management & Planning, Budget & Cost

Control, Stock Control etc

Good Knowledge of Electrical Equipments & Drilling Operations

Ability to understand blue prints & Schematics - Hydraulic, Pneumatic &

Electrical.

Ability to carry out tests, evaluate analysis & plan remedies as required

Ability to train Junior Mechanics to Senior level & Senior Mechanics to Chief Mechanics

Working as chief mechanic in offshore drilling fleet. Having more than 14 years of experience in drilling industry. Worked in cyber base rig. Amphion rig and conventional rigs.

During my work tenure I have well experienced in following equipments pertaining to land and offshore rig like

MUD PUMPS:

Gardner Denver 1,600hp triplex pumps

Oilwell A-1700 PT, 1600 hp

NATIONAL 12-P-160 (1,600 hp)

Oilwell A-1700 PT, 1600 hp each

Gardner Denver PZ-11 (1600hp)

National 12-P-160, 1600 hp

NATIONAL OILWELL 1600F

Continental emsco 1000F

DRAW WORKS:

Continental Emsco C-3 II, 3,000 hp; Elmagco 7838 brake

Oilwell E-3000, 2000 hp input; Elmagco 7838 electric brake

Oilwell E-2000, 2000 hp input with Elmagco 7838 auxiliary brake

Gardner Denver 2100 E, input horsepower: 3000

National 1625-DE double drum, 3000 hp rated, 2000 hp input w/ Elmagco 7838 auxiliary brake

LSNOV KS70D china made

TOPDRIVE:

Varco TDS-4S, 590mt

Byron Jackson 3-arm semi-automatic system, 168 drill pipe fingers and 24 drill collar fingers.

Varco TDS-3H, 500 st with PH-60 pipehandler

VARCO TDS-4H

Varco TDS-4S, 650 st

Varco TDS-11AS

VARCO TDS 8SA

Varco model TDS4H /model 5GE752US1, 500 ton Hi-Torque Shunt Wound, air cooled dolly assembly with Ezy Brake Handler.

ENGINES:

EMD MD-20-645E9 with 2,500kW generators; 1 x EMD MD-12-E8-6 with 1,050kw generator

Caterpillar 3304 diesel driving 1 x 90kW generator

EMD 16-645-E8 diesel engines driving 3 x EMD A-20-6 2625 kVA, 600 V, 60 Hz alternators

Caterpillar D-343 driving 1 x Caterpillar SR4 275 kW AC generator

EMD 12-645-E8, 1610 hp each; 2 X EMD 12-645-E9, 2280 hp

GM-16V-71 diesel driving 1 x 448 kW generators

Caterpillar D-399 TA 1195 hp each, driving 4 x GE 5AT1 930 kW, 600 V, 60 Hz AC generator

Caterpillar D-379 TA 600 hp, driving 1 x GE 400 kW, 480 V, 60 Hz AC generators

CAT D399 TA (1195 hp); Generator: GE 5AT AC, 600 V, 60 Hz, 1200 kVA, 930 kW

CAT D398 (1000 hp); Generator: GE AC, 600 V, 60 Hz, 750 kVA, 500 kW

EMD MD-16-E8, 1550 kW, 600 V, 60 Hz; 1 x EMD MD-12-E8, 1150 kW, 600 V, 60 Hz

Caterpillar 3408, 265 kW, 480 V, 3 phases, 60 Hz AC generator

CAT 3412 CAT 3512, CAT 3306, CAT D 398 ETC.

CRANES:

2 x Bucyrus Erie MK 35, 80ft booms, 32mt @ 20ft; 2 x Bucyrus Erie MK 60, 120ft booms, 42mt @ 25ft

4 x Marathon LeTourneau PCM-120-AS, 100 ft booms, 45 st @ 25 ft

1 x NATIONAL OS-215-E, 40 mt at 7.6m radius; 2 x NATIONAL OS-435-E, 54.5mt at 9.1m radius

3 x FMC ABS 218A, 100 ft boom, 55 st @ 25 ft; 1 x Baker BMC 900, 100 ft boom, 25 st @ 20ft

3 x ML PCM-120-AS; 45 mt at 24 ft, 9 mt at 85 ft maximum radius

3 x Skagit 363, 100 ft booms, 54 mt @ 25 ft, powered by 270 hp GM model 8V-71 diesel engines

Control System:

Hydril electric-hydraulic multiplex system

Koomey T25-180-3S, accumulator unit & BOP closing unit, 2 x remote control stations

Koomey Type 80 hydraulic; 3000 psi, accumulator capacity: 738 gal

Koomey Model 280-115X with 32 x 11 gal bottles

Pipe Handling

Varco AR-3200 Iron Roughneck

Varco 3200 Iron Roughneck

Varco ST80c

Worked in offshore in drillship and jack up having twelve years of experience in offshore and worked as chief mechanic in land rig in different location.

Health, Safety, and Environment:

Demonstrate commitment to company safety policies through leadership and guidance Ensure regulatory requirements for enviromental protection are complied with actively participate in weekly safety meetings and pre job meeting

Report any incidents, potential hazards or abnormal situations to supervisor or other department head

Assist in preparing Task Risk Assesment

Ensure a high standard of hygiene and housekeeping is maintained onboard rig

Assist in review and update the current safety case in consultation with rig and based management.

Personnel:

Mentor, develop and train crew members to ensure they are competent to work at their next job level

Ensure that all subordinates have necessary skills and experience to perform maintenance

Prepare annual performance appraisal for all subordinates

Supervise and guide crew members in their training program

I am able to perform following technical work in offshore rig.

Preventive maintenance on engine, drawworks, topdrive iron roughneck, compressors, bop, centrifugal pumps, life bout. Life saving appliances. Koomey contrl unit. Cranes etc.as wel breakage maintenance

Familiar with all type of preventive maintenance and carry out all work according to schedule and record and able to manage whole rig without any downtime maximum effort to reduce breakage maintenance and downtime and ensure to well running condition of equipments.

I have all safety trainings that pertinent to offshore and land rig below are details.

Basic fire fighting and prevention

Personal safety and social responsblities

Personal survival technique

Helicopter underwater escape training

Hydrogen supplied training.

Objective:

To reach the highest position in my field by dedicated hard work and sheer perseverance.

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