Plant Manager

An incisive professional with over ** years of qualitative experience in plant operations encompassing safety of men, machine and material and inventory control, man management. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, unit/equipment downtime and cost and energy consumption. A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity. Well versed with quality tools in accordance with ISO 9001/ 14000/18000. Possess sound knowledge of various special purpose processes to develop and synthesise new products. Demonstrated expertise in establishing various new products. An effective communicator with excellent interpersonal & relationship management skills. Well conversant with working in ERP (SAP) enabled environment.

_Production Planning & Control

Managing the production related tasks including planning, control and trouble shooting in co-ordination with related dept.

Setting up production targets and achieve the same within time and cost parameters.

Optimising man & machine utilisation to achieve pre set production targets.

Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application of trouble shooting tools.

Monitoring discipline at the shop floor for an accident free & safe work culture.

* Plant Commissioning

People Management

Developing, motivating & mentoring cross-functional teams by setting higher expectations and initiating individual member accountability.

Ensuring prompt resolution of employee grievances to maintain cordial management-employee relations and managing permanent labour.

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Specialties

Product Purview: Well knowledge of Pigment, flush and Ink, Pigment means all type of organic pigment, Flush means which is used to direct for making printing Ink, so that avoid use of dry pigment. Flush is latest technology for Ink formulation, + Ink means offset printing inks.

Experience + Add a position

Unit Head Edit

ORGANIC COATINGS LTD

Chemicals industry

April 2009 – Present (3 years) Vadodara Area, India

As Unit Head looking for Production Planning, RM planning, Maintenace, Despateched,Store,Loisoning with Government officials and QC department,

Controlling entire Operation in the Unit.

New Manpower trained and full new plant commissioning and set up in Organic coatings at Baroda.

Well knowledge web ink, Sheetfed ink, Heat set ink.

Well knowledge of Varnish for Ink preparation.

Coordination with customer, Supplier and our Mumbai Unit.

Implementation of ERP system.

Responsible for time cycle, man power ratio and Yield, Material Balance, safety,Product cost.

Developed Daily Production and Time cycle

Check application test and provide solution.

Low cost pigment product set up for offset ink.

Set up GMP in New ink Plant.

Reduce man power against our Mumbai Base Unit.

Ask for recommendations

Production Manager Edit

Micro Inks Ltd

November 1998 – April 2009 (10 years 6 months) Wapi Area, India

New Pigment plant Set up and training given to down the level.

Well knowledge of Shade matching and support to QC people.

Maintain quality of Pigment and closely monitoring of NC product.

Developed Beads for flush Preparing and set up the Plant.

New Beta blue (15.3) pigment set up and training given to down level.

Well Knowledge of Ball mill for CPC grinding.

Developed Pigment (Yellow, Red, and Blue) in R& D as per customer required.

Developed pigment for NC, Poly, and Polyster as per customer required.

Well knowledge of Spin Flush Dryer for Pigment Drying.

New Flush plant set up and training given to down the level.

Well knowledge of Dyno mill.

Well knowledge of Sigma mixer.

Developed Wet Flush and reduced power and increased productivity.

New Pumpable ink (Having Pigment % is Higher) plant set up and training given to down the level.

Weekly production Planning and monitoring day to day.

Responsible for time cycle, man power ratio and Yield, Material Balance.

Coordination with inter Unit, Maintenance and QC department.

Implementation of ISO 14000 and ISO 18000.

Implemented of 5S and Kaizan.

Fore fronted day to day planning of production activities in an easy format.

Pioneered & prepared work instruction and process manual for ISO-9000.

Alleviated the downtime from 36 hrs to 16 hrs in Ball milling.

Brought in change into process of Beta blue pigment which was creating problematic for quality and apply cooling system and change the process with excellent quality.

From last three years consistently received letter for excellent performance.

Worked with alertness and reduced man hrs ratio, filter cloth consumption reduce, energy save etc.

Ask for recommendations

AS a Chemist Edit

Pidilitre Ind. Ltd

December 1991 – November 1998 (7 years) Wapi Area, India

As a Chemist looking after day to day Pigment production activity during shift.

Man power Handling.

Responsible for time cycle, Material Balance.

Well Knowledge of Organic Pigment like Y12,Y13,Y14,Y174,Y74,Y83,Y1,Y5,O13,O34,R57.1,R47

R48,R53

Well Knowledge of Try Dryer for Pigment and Filter press.

Maintain ISO document and Safety.

Training given to down the level on GMP and how to handle Chemical.

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