Project Engineer/ Project Manager/ Quality Engineer/ Test Validation

JONATHAN J. MCCULLY

**** ******* ****., ***. * Residence: 336/303-5513

South Euclid, OH 44121 email: ********@*******.***

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Engineer

An engineering position that utilizes various tools in quality, strategic planning, communication skills, and requires the ability to adapt. Willing to travel.

PROFILE: Comprehensive experience in quality control and engineering within both a moderate and high productive atmosphere. Proven ability to coordinate and manage multiple tasks.

Demonstrated problem-solving, negotiating, and analytical abilities utilizing both oral and written communication skills with both internal and external customers.

Recognized ability to collect the necessary data throughout the development/ implementation process to ensure quality work while employing a high level of customer service.

Engineering experience includes testing, designing, statistical analysis, stress analysis, blue print reading, gage R&R studies, coordinating, planning, calibration, corrective actions, operator work instructions, FAI, continuous improvement, borescoping, working exposure to IS9001 and AS9100 and project management skills include organization, scheduling, and budgeting.

Proficient in SAP, PWLook, and Shop Flow Work Flow. Working knowledge of Minitab, Mechanical Desktop 2000, CATIA, AutoCAD 14, MS Word, PowerPoint and Excel and familiar with the usage of Six Sigma tools.

EMPLOYMENT: BFGoodrich, Cleveland, OH 08/2008 – Present

Quality Engineer

Responsible for providing technical support to OE and R&O businesses regarding QMS issues, quality of components, sub-systems, and product-related services provided by the company.

• Provide strategic leadership and direction to Goodrich Landing Gear business units in all matters related to the quality system and processes.

• Develop and implement product and process quality plans and standard work that assure conformance to all customer and regulatory requirements.

• Audit processes to assure compliance to Quality practices and work instructions throughout the division. Assure inspection and test is effective and efficient in mitigating quality risks. Support and participate in the Internal Audit process.

• Initiate, monitor, and execute Quality improvement programs/events to align with and achieve PDPR goals and objectives and customer ratings improvements.

Carrier, Charlotte, NC 10/2006 – 11/2007

Supplier Quality Engineer

Evaluated and assisted the supplier in solving their manufacturing problems, troubleshooting issues, and ensuring that they were supplying the customer a defect free product within my assigned Value Stream.

• Identified, communicated, and drove supplier quality performance improvements on all parts and components to accomplish Carrier’s 10X objective.

• Initiated incoming inspections, purges, and/or containments to prevent supplier defects from impacting design, production, and customer requirements.

• Initiated, monitored, and approved supplier proposed corrective actions. Provided time response as necessary.

• Evaluated new and existing supplier process control systems for overall capability and competiveness

• Traveled both abroad and domestic to audit both current and potential suppliers processes.

Pratt & Whitney, Middletown, CT 7/2003 – 10/2006

Systems Engineer – Validation

Ensured that the build of the engine conforms with the test requirements, including but not limited to; ensuring that instrumentation is installed properly and in conformance with work instructions, that all parts installed are in acceptable condition and meet quality requirements, and that the assembly of the engine is performed correctly to the work instructions.

• Coordinated acquisition and assembly of hardware per designated configuration, and in accordance with

established group schedules.

• Established and integrated instrumentation and test requests to establish the most cost effective test plans.

• Pre-planned all efforts with support groups to minimize unscheduled delays.

• Conducted in a safe manner, tests which provided clear and concise data in a timely manner.

• Traveled extensively between the build center and the test area (FL and TN) relative to engine testing.

JONATHAN J. McCULLY Page Two

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Johnson Controls, Holland, MI 5/2000 – 8/2000

Quality Engineer (Intern)

Responsible for maintaining a good customer relationship by consistently exceeding the customer’s expectation.

• Demonstrated ability to handle multiple tasks assigned by Quality Engineer Manager.

• Provided support in the preparation of PPAPs, 8D’s, Control Plans, Process Charts, ODSs,

PFMEAs, etc. for internal customers.

• Utilized Six-Sigma concepts in the assessment and investigation of company’s software.

• Assessed, investigated, planned, and reviewed the development and conception of a

structured "Lessons Learned” database for future teams by functionality and procedures, based

upon deliverables.

Boeing Commercial Airplane Group, Everett, WA 4/1997 – 4/1999

Applied Mechanical Engineering principles, concepts, and techniques to various assignments, while in the company’s rotation program. Developed solutions to technical problems of limited scope and impact, while applying basic engineering and scientific principles.

Stress Analyst 5/1998 – 4/1999

• Provided engineering analysis for both on-going and retrofitting programs.

• Assessed, resolved, investigated, and reviewed the incorporation of the submitted changes for

a variety of engineering documentation, such as envelope drawings, test plans, and test

reports.

• Provided support to the Designated Engineer Representative (DER), while witnessing dynamic

seat tests.

Design Engineer 4/1997 – 5/1998

• Worked in a CATIA environment to assist a senior engineer by revising drawings, doing forging

studies, and designing components for Landing Gear Design.

• Conducted reviews to ensure technical accuracy and completeness of designs.

Amerikam, Wyoming, MI 1/1996 – 4/1997

Quality Assurance

Proactively lead efforts for continuous improvements within my assigned Value Stream to reduce internal DPPM and Cost of Poor Quality.

• Used various measuring devices (micrometers, calipers, optic comparitor, CMM, gages, etc) to

monitor the machinist manufacturing processes of parts being made.

• Worked in a metal environment that used corrective/ preventive maintenance, SPC, and gage

R and R studies.

• Interfaced with manufacturing and engineering to effectively resolve internal quality problems.

• Received personal thanks from customers and the owners of Amerikam for my work ethics and

involvement in providing the customer quality parts.

EDUCATION: North Carolina A&T State University, Greensboro, NC

Bachelor of Science Degree: Mechanical Engineering, 1995

North Carolina A&T State University, Greensboro, NC

Post Education in Masters of Science in Industrial Engineering, 2000 – 2003 Part-Time, No Degree

Coincided with employment at U.S. Postal Service.

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