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Manager Injection Molding

United States
June 16, 2011

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** ***** ** ********** ** manufacturing industries like VIDEOCON APPLIANCES LIMITED, VIP INDUSTRIES Ltd. PARAMOUNT INDUSTRIES mainly in HSE & also in QC/QA, Production. I can take overall responsibility and accountability for Operational & Right Quality Production & HSE Management. Presently working with Ronch Polymer Pvt. Ltd, Daman as a Manager HSE, manufacturing unit of water purifier for Hindustan Lever Ltd as 3P.


As SHE personnel make working environment safe and healthy with very less near miss and zero accident by training, making people aware about PPE and GMP, by doing THA, HAZOP, HAZIT, HACCP and safety audits frequently. SHE plan Implementation, Hazardous material handling, usage and storage monitoring & waste disposal, Environment monitoring.


L.LB (General) Pune University

PG Diploma course in Business Management Delhi

PG Diploma in Quality Management System and ISO 9000 AP Productivity Council H’bad

PG Diploma in QS 9000 NILEM, Chennai

PG Diploma in Environ Management and ISO 14000 NILEM Chennai

Diploma in Fire and safety Management NILEM, Chennai

Diploma in Industrial Safety NILEM, Chennai

Post Graduate Diploma in Industrial Safety MSBTE


M. Sc (Environmental Science) (INPROCESS) GLOBAL UNIVERSITY

PG Diploma in Disaster Management (INPROCESS) IGNOU

I Believe

• Success through Team -- work.

• Build team by unbiased critical analysis of teammates.

• Open discussions/ interactions with the team.

• A capability to do hard work and sustain strenuous situations.

• A logical, honest and straightforward attitude.

• A global viewpoint and positive approach to a problem.

Professional Experience (Reverse Chronicle)

June 2003 onwards ------------

RONCH POLYMERS PVT LTD, Daman (UT) ----------------------

Company is engaged in Manufacturing “PURE IT”, of Hindustan Unilever Ltd, as 3P by means of Injection molding of engineering plastics, Chemical processing & assembling device as per norms and SOP of HUL.. Company area is of 2 lack sq feet with 700 workmen working in three shifts

Job profile – As a Manager P & SHE, Overall Accountability & responsibility of Production &SHE as per 3P norms

Key Responsibilities

SHE Policy training and Implementation

Training for fire fighting, Emergency procedure, First Aid, Fire fighting, MSDS, GMP, GLP, PTW, PPE

Conduct and record Mock Drill

TDP Technical Efficiency monitoring.

Conduct Safety Committee meeting every month


SHE Audit and Inspection and compliance

Daily production target meeting

Work place, DG & ETP Monitoring for SHE

Occupational Health Check up

Low cost Automation

Accident Incident Investigation, Recording

ELCB, Earth Pit & Lightening Arrestor Checking and record keeping

Pressure vessel, Lifting Tackle Testing through competent Authority

Hazardous Material unloading, storage, usage and Disposal monitoring and recording

Third party audit facing as MR

DG Stack, Noise, Illumination, RSPM, SOX, NOX Monitoring and record keeping

Dealing with Pollution Control Authority

PPE stock monitoring

Start up Shut down procedure monitoring

MR for ISO

Fire Extinguishers, Hydrant Manual Call Point and Fire detection system Inspection and records

Emergency Preparedness Team training

Induction of worker, staff, officer, Transporter, Visitor, Material Handler/ loader, contractor

Safety week celebration by means of slogan, skit, quiz Competition

PTW & TSTI record & activity monitoring

Ladder scaffold inspection training

Make and monitor SOPs.

ISO related record kept Inspection and checking

First Aid record and box monitoring


Two unit’s construction is done as per safety norms of HUL, right from Safety of contractor, tools and lifting tackles, Govt statuary compliance.

Hazardous material Handling; storage; Disposal as per NFPA – 430; 2004

Faced G 10 Audits

Fire detection and alarm system installation

Implemented Glass policy during construction itself and continued

Mar 2000 – June 2003-----------------------------------------------------------------------------------------------------------------

PARAMOUNT INDUSTRIES, Aurangabad, Maharashtra.-----------------------------------------------------------------

Company is Bajaj and Videocon Approved Fabricator and Powder Coater, doing job work for both of them. Total 300 workers are working in three shifts. LPG fired burner with Gas bank of 1000 Kg LPG Gas. Power presses, CO2 welding machine, 7 tank dip pre treatment tanks, pipe cutting machine

Job Profile – As a Manager Paint Shop and Safety look after daily rated out put with no accident by means of training, Induction, Preventative maintenance, kaizens, TPM & ISO

Key Responsibilities

ISO and TPM policy formation, Training and Implementation

Job Training, safety training

Monitoring powder coverage and rework/ rejection

Gas Bank, Compressor & DG preventative maintenance and regular inspection

ETP activity monitoring and record inspection

Dealing with Pollution Control Authorities

MSDS and Chemical Handling training

Issue and usage monitoring of PPE

PTW, Accident & Incident to record, investigate and monitor.

Occupational health check up and record keeping

Technical efficiency of paint and PT/ETP Chemicals


Unit construction is done under supervision and with PTW & all PPE.

Machine commissioning and production started in stipulated time

Worked as a safety and stone movement logistics at Pagoda, Essal world Borivali.

Usage of ETP water for garden reduces domestic water usage.

MR for ISO Certification & made QMS & EMS Manual

Oct 1995- March 2000 ---------

SARA INDUSTRIES, Hyderabad, Andhra Pradesh. ---------

Company is engaged in Chemical distribution like Sulphuric Acid, HCL, Sodium Hypo Chlorite, NaOH, Alum, and Soda Ash. Making sheet metal parts for Khaitan Electricals Ltd, USHA SHRIRAM LTD, TECHCUMSHE LTD and Manufacturing Synchronous Motors for Videocon, Blue Star, Voltas. Company is having four units at four different places doing various activities like press shop, Electroplating, powder coating, assembling, Chemical Distributor ship. 140 workmen

Job Profile – As Plant Manager Look after all four units, take stocks, work distribution and monitoring safe working atmosphere & get rated production output.

Key Responsibilities

ISO activity and training conducting record keeping

Environment monitoring

Daily production & dispatch monitoring

Chemical handling awareness, training for MSDS & PPE

Plant and machine lay outing.


Visited China & Hong Kong for new product development.

Forced ventilation installed in Chemical storage

Sprinkler system

Occupational Health checks up

May1990 – Oct 1995 -----------

VIDEOCON APPLIANCES LTD, Aurangabad, Maharashtra -----------

Company is Pioneer is Consumer Durable and Home Appliances manufacturing activity. Making in-house and developing OEM at various places.

Job Profile – As a Senior Engineer, Manufacturing in Powder Coating plant take care of rated out put and ETP Plant, Safety and GHK.

Key Responsibilities

Inspection of LDO fired heating system

Meet daily production target

Inspection of PT Tank chemicals

Monitoring ETP & PPE.

Quality of powder coating

Attend Safety and GHK meeting as a member and raise unsafe conditions in work area

ETP & PT Chemical stock, storage and usage monitoring.


Doing safety Audits with team note down non compliances publishes and get it corrected

Visited Hong Kong & China for New product development

OEM Development at various places in India

Cromatizing replaced

Aug 1984- May1990 -----------

VIP Industries Ltd, Jalgaon, Maharashtra -----------

Company is leading manufacturer of molded luggage. Having other divisions like LEO Toys, Mattel Toys, Sky Bags

Injection molding shop, Tool Room Assembling and Manufacturing, Electroplating and powder coating shop.

Job profile – As a Officer Quality Assurance monitor on line inspection, in process inspection, final product Inspection and Audit of Electroplating and powder coating parts and ETP. PT and ETP Chemical Stock, storage issue and disposal monitoring and recording. Member of Quality Circle.


Visited & trained all India Depot & C & F Agents for handling & storing of finished goods

Note From Aug 1982 to Aug 1984 worked in TRUE FOOD CORPORATION (manufacturers of Pepin from Papaya) as LAB TECHNICIAN. Looking after all Quality area & ETP monitoring

Knows about-

Paint shop & Powder coating

Injection Molding

Manufacturing & Assembly, Line balancing, Problem solving & Low cost Automation

Seminars and programs attended

• Company Standardization training by Bureau of Standardization.

• ISO 9000 Quality System Awareness by SGS.

• Surface treatment and powder coating by CII, Delhi

• OSHA knowing in daily working life, Hyderabad

• Assessors need for ISO 9000

• Basics For Effective implementation of ISO 18000

• Internal Quality Audit training by SGS.

• Managerial Effectiveness through Leadership and Team building.

• Behavior Based Safety

Personal Profile

Salary Drawn 7.9 Lac + Perks

Salary Expected 9 Lac + Perks

Notice Period 3 wks

Language known

Family Details Marathi, English, Hindi, Gujarati & Telegu

Working wife and a college studying daughter

Place : Daman, India (RAJAN VINGALE)

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