Manufacturing Engineer

Contact Details: (Sheyi) Nurudeen Dosunmu

Telephone: 003**-*-******* 137, Somerville

Mobile: 003**-**-******* Ratoath,

Email: ************@*****.*** County Meath,

Republic of Ireland

Personal Profile

Seeking the role as Manufacturing Process Engineer

A successful Manufacturing Engineer with 11 years of experience, qualified with a degree. Well-organised individual used to working under pressure. A person who works well in a team environment and on his own initiative, always willing to learn and open to new ideas. An excellent communicator at all levels, reliable and have developed a wide range of practical skills. Goals and objectives are appropriately aligned with the business objectives of the company. A person who always gives 100% to the task on hand and willing to travel to other locations in line with project requirements.

Training

• Successfully Completed a Lean six-sigma greenbelt course with Procad Training Centre, 2011

• Successfully Completed a Lean six-sigma greenbelt course with GE Security in August, 2004

Relevant Skills

• Computer skills - Proficient at Microsoft Word, Access, Excel, Presentation (windows XP, 7,) and Programming/coding by using HTML, MATLAB, Ladder Logic, basic PHP and etc.

• Personal Attributes: Team player, Self-motivated, Exceptional communication skills to deal effectively with internal and external customers, suppliers and partners as required, Good Initiative and Pro-active attitude in approach to duties and Goal Driven.

o Experience in carrying out repair/rework on PCB to IPC standards.

o Experience with PCB design guidelines.

o Well experienced in cost reduction/savings initiatives.

o Well experienced in middle/high volume manufacturing environment.

o Good problem solving and trouble shooting ability.

o Experience with automated data collection and factory control systems.

o Ability to provide innovative solutions to complex technical problems.

o Planning and execution of corrective and preventative action (CAPA).

o Continuous focus on ways to reduce Change-Over times, reduce Scrap and Non-Value-Added Activities.

• Project management skills: Project managed cost savings reduction on PCB’s and panelisation PCB’s.

o Project managed cost reduction on spare parts replenishment.

o Project managed cost reduction on DFM reviews on existing and new products.

o Ability to ensure Capital Project spend forecasting is accurately managed and delivered on (buying, selling and upgrading equipment).

o Experience with products and equipment transfers.

o Project managed the introduction of new product developments and product transfers into SMT production environment.

o Implementation of scientific time study and work measurement techniques.

o Ability to support the Engineering Team on all project activities as required.

• Manufacturing: GMP (Good Manufacturing Practice)/EHS (Environment Health & Safety).

o Ownership of all relevant ISO audit documentation issues.

o Part of a team that carry’s out internal audits (house-keeping and ISO audits).

o Implement and support the Quality Improvement Program (QIP) on relevant Projects.

o Experience with ERP platforms and BOM system (Oracle).

o Experience with vision system (YesTech AOl).

o Ability to carry out and implement “LOTO” (Log Out Tag Out).

o Expert on trouble shooting and carrying out PM’s on Assembleon placement machines (Orion, Topaz, Topaz X, Emerald-XII and MG-1), DEK 265 screen printing machine, reflow ovens (Quad, Electrovet Omniflow and BTU ovens) and Speed-line glue dispensing machines (Camalot 2800 and 5000).

• Mechanical Skills: Involved in building, installing and introducing a robot into production area.

o Ability to carry out repairs on jig fixtures (test jigs, mini-wave jigs, PCB nest/plate).

o Involved in upgrading and replacing jigs as required.

o Strong technical understanding of automated equipment with hands-on experience of machine maintenance and fault-finding/troubleshooting (working on low and high voltages (single and 3 phases), hydraulics, mechanical, pneumatics, etc.).

• Strong leadership skills and ability to make effective decisions.

o In charge of carrying out annual appraisals for both the technical and production groups.

o In charge of carrying out time management system studies (TMS) on both the technical and production groups.

o In charge of production scheduling, task allocation to both the technical and production groups.

o Coach and mentor team members.

o Lead initiatives to identify and eliminate all sources of process scrap.

o Lead in the implementation of appropriate factory control systems i.e. ECO’s, Deviations, CAR’s, introduction of additional procedures and process controls as required to achieve site objectives.

• Experience with Lean Methodologies (e.g. Six Sigma, 5S, DFM, DFA, PQMT, DOE, 5 why’s and FMEA tools).

o Lead kaizen/action work out events (set-up and changeover time reductions) and also a team member in other events.

Professional Qualifications

2010 – 2012 Bachelor of Science in Technology Management, (ITT)

2008 – 2010

Bachelor of Arts in Technology Management, (ITT)

2004 – 2008 Bachelor of Engineering in Electronic Engineering, (ITT)

2001 – 2002 City and Guilds Unit Credit towards Technician Diploma in Electrical/ Electronic

Engineering, (DIT)

2000 - 2001 Industrial Automation Course, Athlone, County West Meath.

2000 European Computer Driving Licence (E.C.D.L), Portlaoise, Co. Laois

1999 Computer Applications Course, Tallaght, Dublin 24

1996 - 1998 Degree towards Electronics with Computer Engineering, (Nigeria)

Employment Record

Valeo Vision Systems (Previously Connaught Electronics Ltd), Tuam, County Galway (On Contract)

Process Equipment Support

• Provide process training to both Operators and Technicians.

• Participate in the continuous improvement of the maintenance systems.

• Set-up manufacturing processes in accordance with procedures and training provided by the equipment suppliers.

• Training Operators and other Technicians in the use of new tools/equipment.

• Ensuring all relevant equipment is included on the maintenance system.

• Ensuring maintenance records are maintained and up-to-date.

• Setup and programming of manufacturing equipment (e.g. Panasonic CM402 and 602, Heller reflow ovens, Deprag, AOl, Dek Infinity, de-panel, x-ray machines, glue dispensers, etc)

• Carry out preventative maintenance on equipment as scheduled.

• Play an active role in New Product Development and Introduction.

• Communication of production problems to the relevant audience (both verbal and written).

• Sourcing of new equipment and validating it.

• Provide expert level support in the setup & programming of key process steps, such as Depanelling Systems, Robotic Screw Insertion Systems, Pressure Test Systems and other automated manufacturing solutions.

• Use expertise to support DFM Reviews with relevant design & test engineers, ensuring that product designs are compatible with the manufacturing process steps.

• Attend and present manufacturing process at customer meetings both onsite & off-site.

• Perform process FMEA.

• Complete process design simulations – cardboard mock-Ups.

• Perform Lean Process Design Reviews – phase by phase.

• Generate and execute process qualification plans and report results.

• Prepare and conduct Full Day Production Runs (FDPR)

• Complete risk assessments – detailed analysis of H & S issues in advance of the introduction of new equipment/processes and post-commissioning.

• Involved in getting necessary jig fixtures made up (test jigs, mini-wave jigs, PCB nest/plate) and also maintaining them.

UTC Fire & Security, A United Technologies Company (Previously GE Security) 2007-2011

Manufacturing Process Engineer in SMT assembly area

• Provide Engineering support to lean manufacturing programs through process improvements, product re-engineering and cost improvement initiatives.

• Responsible for delivering maintenance and production metrics, yield metrics, capacity planning and implementation.

• Complete ownership of all technical issues (e.g. equipment uptime, downtimes, software update, optimisation, efficiency and utilisation).

• Manage all on-going SMT equipment, service contracts and process technology matter/roadmaps.

• In charge of production scheduling, task allocation to both the technical and production groups.

• Implementation and daily review of Key Performance Measures and Overall Equipment Effectiveness.

• Managed the maintenance and production groups, set out training plans and executing the plans accordingly.

• In charge of carrying out annual appraisals for both the technical and production groups.

• Ensure the appropriate activities are executed per shift to deliver optimal product output to specification with minimal scrap.

• Identifying necessary KPI’s, working with Service Engineers to generate relevant reports.

• Identifying and sourcing of relevant equipment to drive continuous improvement in production.

• Utilize Lean Manufacturing and Six Sigma initiatives to drive and reduce cost on spare part replenishment.

• Participate in and identify quality and yield improvement drives for SMT assembly area.

• Engage with the appropriate personnel in the resolution of Technical, Quality and Manufacturing issues in assigned areas.

• Conduct on-going DFM reviews on all SMT products and implementing ECO’s and FAR’s to address DFM non-compliances by liaising with R&D departments frequently.

• Lead in the implementation of appropriate factory control systems i.e. ECO’s, Deviations, CAR’s, Internal and External audits, introduction of additional procedures and process controls as required to achieve site objectives, replacement of manuals and paper based control techniques with automated techniques.

• Project Managed new product developments and product transfers into SMT production area.

• Investigate and evaluate existing technologies for potential applications to improve existing processes.

• Present on new ‘Best Practice’ methodologies, procedures (SOP’s and standard work combination), processes and equipment to the company in a proactive manner.

• Ownership for all relevant manufacturing process EHS matters (e.g. Safety Risk Analysis, JSA).

• Implementing and managing change control processes.

• In charge of sourcing and buying of relevant equipment for the production area.

Senior Manufacturing Process Technician in SMT assembly area 2004-2007

• On standby and on call 24/7 to provide shift based technical support to the manufacturing team to maximize SMT based equipment utilization and uptime.

• Participate in preventative activities by creating routines and schedules as required and also performing the PM’s to the agreed schedule to minimized unscheduled downtime.

• Ensure that spares holding for SMT machines are adequate and reflect uptime targets. Also ensure that spares are ordered and replenished as used to avoid any stock outs resulting in unscheduled downtime.

• In charge of carrying out annual appraisals for the production team.

• Manage on-going SMT equipment service contracts arrangements.

• Making sure that all ECO’s, and FAR’s are implemented on-time and correctly.

• Making sure that the changes reflects on the BOM’s.

• Participate in new product development and introducing it to the assembly lines.

• Participate-in and identify quality improvement drives for SMT products.

• Responsible for carrying out “LOTO” (Log Out Tag Out).

• Conduct on-going DFM reviews on all SMT products by implementing ECO and FAR’s to address DFM non-compliances.

Interlogix Ireland Limited, Greenhills Road, Tallaght, Dublin 24 2003-2004

Manufacturing Process Technician in SMT assembly area

• Provide equipment and process line support activities for SMT assembly area.

• Participate in NPI programming, equipment set-up, and prototype/pilot product builds.

• Generating machine programs by using PPS to set-ups for SMT equipment (Camalot glue dispense, Dek screen printer, Assembleon pick and place machines and reflow ovens).

• Participate in preventative activities by creating routines checks.

• Coach and train operators in the areas of process and equipment support.

• Carrying out repair/rework on PCB’s to IPC standards and faultfinding’s on both the equipment and the PCB’s.

Interlogix Ireland Limited, Greenhill’s Road, Tallaght, Dublin 24 2001-2003

Manufacturing Process Team Leader in SMT assembly area

• Liaised with the supervisors on product scheduling and in what priority to schedule the products.

• Scheduled the shifts and grouping people into teams.

• Trained new operators to perform their task and achieve their goals.

• Participated in PM’s, feeders and fez calibrations.

• Through yield and proactive line monitoring, ensure that targets are maintained and maximized.

• Carrying out rework and faultfinding’s on both PCB’s and equipment.

Green Isle Foods Limited. Naas, Co. Kildare 2000

Line Maintenance under a ten-week work placement program.

• Set up the machines by using PLC and SCADA systems (Mitsubishi).

• Checked and solving problems of a refrigeration unit, fixing, and solving problems on pneumatics, hydraulics systems and operating a stacker.

• Changed the base plates and the presses of different sizes.

Key Achievements

• Cost Reduction on annual preventive maintenance and call-out of service engineers.

• Cost Reduction on Spare Parts, PCB’s and DFM reviews on new and existing products.

• Head Count and warranty reductions.

• Products and Equipment transfer from Dublin to Pittsfield & Lincolnton in USA, Hong Kong, Shanghai, Capetown in South Africa and Navajo in Mexico.

• Involved in building, installing and introducing a robot into production.

Excellent references available on request

Contact this candidate