Manager Engineer

Ravinder Swami

Contact : +91-987******* E-Mail : ***************@*****.**.**

Senior Management Professional

Strategy Planning - Moulding Operation – Procurement - Vendor Development

Professional Precise________________________________________

Senior manager offering 11 years of professional experience in manufacturing / operation, material management strategic planning & product development with cross function of exposure in plastic industry & handled wide range of injection moulding machine upto 3150 ton capacity proven abilities to enhance the manufacturing Production Process Operation optimize resource & capacity utilization; escalate productivity of operational efficiencies while curtailing cost & expenses across organization.

Presently working with Kunstocom india ltd.neemrana Raj. as a senior manager Production, handling the over all moulding plant a keen planner of plastic product development, procurement of plastic part & material. Keen understanding of formalities & implementation of quality systems.

Experience in working on lean manufacturing system. Adroit in converting customer enquiry, RMC calculation, development and validation testing.

Proficiency Forte___________________________________________

Moulding operation Inventory Control

Maintenance Value analysis / Value engineering

Operational optimization Rejection analysis

Cost Optimization Resource Development

Material Management Procurement

Quality assurance / audits Process Establishment

Vendor Management Techno Commercial Operation

A Technologist with rich experience in Plastic Processing, in Injection Moulding.

Over all Responsible For Process Planning, Production Planning and quality control.

Versatile in Injection Moulding of Engineering Plastics.

Daily review/monitoring of production as per the schedule.

Perfect coordination with all the department to improve the productivity.

To Identify Root cause Analysis and Solve Quality Problems of the parts.

Providing Technical assistance to Tool Room to achieve precise Moulding.

Proper mould Preventive maintenance planning according to mould preventive schedule.

To Member of Development Team( Mould trial, Sample Inspection Reports,rectification.

To Optimization of Production & Minimization of Rejection With continous improvement.

Vendor Development & Up gradation for Moulded components, Raw material & Moulds, from INDIA.

Handling experience for new plant set up (like havells moulding plant in baddi,kunstocom india ltd Neemrana Raj.

Development of the new operator and enginners.

Handling experience of assembly line like referigator as well as export item like ventilex body assembly.

Costing of Plastic Components & Moulds.

Introduction of Raw materials as desired for Electrical components.

Providing Technical supports of Vendors to make them near JIT / DOL.

Processing experience of Tough Engineering plastics like PES / PPS.

Handing experience of sophisticated CNC Moulding machines.40 Ton to 3150 t.

Development of Test / Check methods based on International standard.

Ability to form & direct the teams for achieving organizational goals

Strong acumen for production planning , production & productivity improvement

Procurement and handling of Plastic Raw Material like PP, ABS, Nylon 6,Nylon 66,46, PBT, SAN, PC, Delrin ,PES with monthly consumption of more than 100 Tons

Procurement of precision plastic components worth approx 100 lakhs a month in SAP environment.

Trouble shooting in plastic processing.

Cost reduction in plastic component.

Planning for the import material.

Identifying area of observation/breakdown and take step to rectify the equipments through application of trouble shooting tools.

Overseeing supply chain management activities for primary & secondary material for production process through selection of vendor, alternative source development optimum inventory control, supplier evaluation & annul supplier meet.

Supervising quality tools like Poka Yoke, kizen, 5s, 4m, 3r why-why analysis.

Responsible for quality-cost-delivery-development and senior management.

PROFESSIONAL EXPERIENCE-

• Luminous power technologies ltd. July 2010 to dec 2010 as a

Sr.manager technical

• Havell’s India Ltd., jan.2007 to to june 2010 as a

manager moulding

• M/s Machino Plastics Limited Jan2006 to dec.2006 as a

S. Engineer(prod.)

Havell’s India Ltd., May2003 to Dec’2005

Engineer(prod)

A.G Industries Pvt. Ltd. Jan 2001 to April’2003

Asst. Engineer

HAVELLS INDIA LTD:

The company is a leading player in domestic & industrial electrical switchgear market with technical collaboration with leading European Companies like GEYER (Germany) & ELECTRIUM (U.K). The company has ISO: 9001 certification since 1995.

ROLES & RESPONSIBILITIES:

Leading the team for maintenance & continual improvement of quality management system as Management Representative.

Conception & implementation of Quality Improvement programs like 5S, Kaizen, CFT & DWM etc.

Ensuring continual improvement in product & processes by conducting periodic audit of all critical processes.

Process Parameters Establishing for all Injection Moulded components.

Cost calculation of moulded components.

Material Requirement Planning (Through SAP)

Production Order maintaining of Sub Contacting components.

Mould maintenance & correction from tool room.

Dimensional Analysis of the components.

Procurement & ordering of Raw Material & moulded components.

Ensuring the Quality at Vendors premises.

ACHIEVEMENT & TEQHNIQUE ADOPTED.

Reduced in process rejection of moulded components by 30%

Introduced better substitute for some components by changing the basic material

Cost reduction of 80% moulded components.

Using 7 QC Tools/ SPC for better process control & to maintain the quality of the final product.

Increased House Keeping level through 5S.

MACHINO PLASTIC LIMITED

M/s Machino Plastics Limited, It’s an ISO 9001:2000, OHSAS 18001:1999, ISO 14001:1996, and ISO/TS–16949:2002 certified company. The company is a Joint venture of Maruti Udyog Limited and Suzuki Motor Corporation, Manufacturing high quality plastics components such as Bumper, Instrument Panel, Front Grill, etc for all MARUTI vehicles. Apart from MUL our other valued Customer’s include EICHER MOTORS LTD, SUZUKI MOTOR, SAMSUNG, WHIRLPOOL, COKE, etc.

ACHIEVEMENT

• Increased SPH from 50 to 52, bringing it at par with SUZUKI- KOSAI plant.

• Reduced processing cost of components by shifting the mould from higher tonnage to lower tonnage.

• Reduced from 1000 PPM to 30 PPM at Customer End.

• In House Rejection reduced to less than 0.5%.

• Regrinding reduced from 3 Shifts to Single Shift.

• Waste Minimization (100% consumption of input raw material, 0% of scrap sale).

• Maximum Raw material yields achieved in same industry.

• Single Digit Mould Change Time achieved.

• Reduction in manpower by nearly 30% by Time & Motion Study.

• Reduction in Mould down Time.

• Reduction in Machine down Time through TPM.

• Vendor rating at MUL among Top Ten vendors

AG INDUSTRIES PVT. LTD.:

AG Industries is the joint venture of HERO HONDA & HERO MOTERS, it is an ISO 9001, 14001, 18000, TS-16949, and company is OEM for HERO HONDA & HERO MOTERS.

Company Product like FENDOR FRONT, FENDER REAR, VISOR, SEAT BOTTAM, SIDE COVER, SIDE COWEL, SHROUD, and FOR DIFFERENT MODELS OF HERO HONDA & HERO MOTORS.

ROLES & RESPONSIBILITIES

Maintaining the process parameter sheet as per freeze parameter.

Maintain the cycle time of the m/c as pet standards.

Testing of Raw material (MFI)

Testing of final component. (Impact test)

Machine maintenance.

Dispatch of finish goods.

Attending customer’s complaints.

Men power handling

Deputation of the operator on the m/c as per component requirement during shift changing.

Maintain the 5S on shop floor.

ACHIEVEMENT:

Developed the capability to handle a shift & give the quality products

EDUCATIONAL QUALIFICATION

B. Sc. in Chemistry, Botany & Zoology - from MDU University Ajmer(Rajasthan) – 1997

Diploma in Plastics Processing Technology – From CIPET Howarh – 2000.

M.B.A from M.D.U. rohtak in 2006

COMPUTER KNOWLEDGE

Operating Packages: Excel, PowerPoint and Word

Key User of ERP (Baan) Package & SAP also.

STRENGTHS

Strong understanding TPM quality systems & Quality Tools & Techniques

Good leadership skills with an ability to motivate teams in delivering desired results

Strong ability to constantly upgrade skills and knowledge

Good communication and interpersonal skills

PERSONAL DETAILS

Father’s Name : Lt. Shri P. C. Swami

Date of Birth : 10th day of December, 1975

Marital Status : Married

Address : H.no.236 D,4 th floor,qu block

Pitampura,new delhi,india.

Passport no. ; G2765182

Language Known : Hindi, English,

Salary drawn ; 12 usd/annum

Excepted salary : 35k usd/annum

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