Senior Welding inspector
Resume:
Education & Professional Qualification:
Jan - ***0 Certification Scheme for Senior Welding & Inspection Personnel-CSWIP 3.2.2 Cert:44121
Jan - 2008 Certification Scheme for Welding & Inspection Personnel-CSWIP 3.1 Cert:32015
Dec - 2009 Basic offshore Safety Induction & Emergency training (BOSIET) Cert: BOSIET/68/090547
2001- 2004 BE (Mechanical Engineer), SA Raja, Engg College, M.S. University 70%
1999- 2001 DME, St. Xavier’s Polytechnic, Department Of Technical Education TN 82 %
Technical Approvals
Saudi Aramco SAP NO: 70014279 (Mechanical) Project inspection division (PID) Client representative
Qatar petroleum Qatar petroleum letter reference Third party Inspection Engineer (TPI)
Total working Experience Summary (10 Years)
Total 10.0 years working with leading oil & Gas petrochemical, power generation, Cross country pipe line, Refinery Shutdown works & Offshore projects Construction companies as an Inspection Engineer.
During the past carrier I have under taken several key roles in QA/QC such as development of welding and NDT procedures, Leading the QA team members, Quality control and quality assurance plans for huge EPC projects, technical review of construction Documents like construction procedures & work instructions in quality point of view and approving them when comply with codes, international standards and company specific Requirements.
Monitoring the repair work on welds as per approved procedure & control welder performance.& Record legible and accurately all controversial and non-complying construction practices, materials and equipment and report to supervisor detailed potential problems for early resolution
Coordination with all execution and related departments For qualification of WPS and Welders.& Ensures supplier’s and subcontractor’s inspection and test plan’s are reviewed and approved also implemented through out the project
Sound knowledge in NDT methods like RT, PT, MPI, PMI, PWHT, HT & UT & Assisting the project team for the procurement of project materials and equipments as per client specifications
Monitor And perform activities at all stages of projects. Ensure contractors & In house work is incompliance using good knowledge of Industry codes and engineering requirements, Standards, procedures and specifications of the project contract. & welding consumables before welding and making their corresponding records.
Inspection of before welding, while welding & after welding. Carry out Surveillance during fabrication for adherence to Quality systems & standards work order specifications. Experience with physical exertion working outdoors confined high elevations, and remote work location
Equipments Final alignment inspection of Static & Dynamic equipment & Submitting of Final documents as per client requirement (steam Turbine, Heavy duty pump).
Experienced in the process piping Projects which includes procurement, construction, testing and commissioning & Inward material inspection activities.
Review Weld Repair Rates and Defect Patterns provide input re solutions. Providing guidance to the Execution Contract Package Manager in the evaluation of technical queries, project changes and concession requests with respect to welding and NDT raised by the Execution Contractor Requirements.
Involved In the coordination between Construction and QA/QC groups to ensure all works was planned correctly and conducted in accordance with, International Codes and scope of work
Pressure Vessel inspection As per ASME Sec VIII & our ASME Approved manual.
TOTAL PROFESSIONAL EXPERIENCE: 9 years (From April ‘04 to till date)
Saudi Aramco Client Representative – (NAPID ) For offshore Projects./From July 2011 to till date
Through TUV – Saudi Arabia .
Responsibilities Include:
• Submit weekly & Daily inspection reports and initiate non-conformance reports (NCRs).
• Attending weekly meeting with contractor for quality issues & highlights.
• Inward Material Inspection in Material receiving yard & Site (Offshore).
• Record legible and accurately all controversial and non-complying construction practices, materials and equipment and report to supervisor detailed potential problems for early resolution.
• Radiographic Interpretation & Hydro test package Review.
• Witness Hydro test Piping & Valve.
• Preparation of Exceptional item list for finalizes the outstanding activities.
• Surveillance audit for workman ship & documentation for ongoing process at site.
• Witness Tie in & main line & Repair joint fit up & welding (pipe line/Piping/Structure).
• Witness station piping fabrication, installation & testing.
• Monitoring weld repair percentage, Consumable control & Storage.
• Co ordination with commissioning team.
• Prepare equipment deficiency report (EDR).
• Register Daily Log book entry for ongoing work with information & proactive /Violation for non compliance with standard, procedure.
• Prevent unnecessary losses through Highlight the Safety issue like unsafe act /Near miss items in work boat & Production platform.
• Handling Power point presentation in Safety / Technical topics.
Project:
Long term agreement for jacket installation – Saipem.
Abusafa subsea pipeline – Mcdermott.
Shut down oil fields platforms (Safaniya/Marjan/Zuluf/Qatif/Abusafa) – MMG / ZAMIL work boat.
Product:
One well & multi well gas/oil Jacket, 20”, 16” Subsea pipeline. Extension Ti-in, Jacket installation & Deck installation.
Inspection Engineer – (Third party Inspection ) & From Jan 2011 to June 2011
Qatar Velosi .
Responsibilities Include:
• Witness Qualification & Welder/Welding Operator Performance Qualification tests & PQR Test.
• Witness & Approval of WPS, & PQR.
• Submit weekly inspection reports and initiate non-conformance reports (NCRs).
• Attending weekly meeting with client for quality issues & highlights.
• Material Inspection.
• Hydro test package Review & Witness Hydro test & piping & Valve.
• Preparation of punch list for outstanding activities.
• Surveillance audit for workman ship & documentation for ongoing process.
• Spool release for painting & Radiographic Interpretation.
• Witness Tie in & main line & Repair joint fit up & welding (pipe line).
• Witness Pipe cold bending.
• Witness station piping fabrication, installation & testing.
• Monitoring weld repair percentage, Consumable control & Storage.
Project:
Sweet Fuel gas Supply to dukhan Consumers.
Clients & Contractor:
Qatar Petroleum & Black Cat Engineering Contract
Product:
Cross country pipe line 80 Kilo Meters ( 36”, 18 “, 12”, 6” & 4” )
QA/QC Senior Welding Inspector, Keppel Kazakhstan
Seaport Actau city, 130000, Manystau Republic of Kazakhstan.
Work Experience: From Aug’2008 to Dec 2010.
Work Profile:-
QA/QC Senior Inspector (Welding) Onshore & Offshore.
Responsibilities Include:
• Witness Qualification & Welder/Welding Operator Performance Qualification tests & PQR Test.
• Prepare & Approval of WPS, & PQR.
• Witness & conduct Destructive tests & Non-Destructive tests (UT/ MPT/ DPT/ RT/ PMI/ HARDNESS TEST /PWHT)
• Surveillance during fabrication for adherence to Quality systems & standards
• Organize the Inspection Authority for NDT As per code requirement.
• Interpretation of radiographs of welds.
• Witnessing flushing, hydro-test of piping, pipelines verifying re-instatement of piping after completion of installation. Raising punch lists for incomplete works.
• Monitors performance of welders in shop & at site
• Ensure contractor’s & In house work is incompliance using good knowledge of Industry codes and engineering requirements, standards, procedures and specifications of the project contract;
• Experience with physical exertion working outdoors confined high elevations, and remote work location.
• Inspect material and equipment as applicable to ensure compliance with project specifications for proper handling storage and protection at shop and/or construction sites.
• Perform “Hold” “Witness “and “Surveillance” Inspections and tests at manufacturing facilities or construction sites to ensure compliance with project specifications.
• Assist in performing Quality Audits on certain projects.
• Submit weekly inspection reports and initiate non-conformance reports (NCRs), worksheets (WSs) and Equipment deficiency reports (EDRs) as needed.
• Record legible and accurately all controversial and non-complying construction practices, materials and equipment and report to supervisor detailed potential problems for early resolution.
• Review and evaluate contractor’s quality document submittals and endorsement of contractor’s manufacturing data records.
• Preparation & Submitting of Final documents as per client requirement
• Hydro test package preparation & Review.
• Review Weld Repair Rates and Defect Patterns provide input re solutions. Providing guidance to the Execution Contract Package Manager in the evaluation of technical queries, project changes and concession requests with respect to welding and NDT raised by the Execution Contractor Requirements
• Involved In the coordination between Construction and QA/QC groups to ensure all works was planned correctly and conducted in accordance with, International Codes and scope of work.
• Interacting with Project Management Team for the implementation of Quality Control requirements
• Preparation of test plan and Method statements for different activities
• Radiographic Interpretation.
Project:
Kashgan Development Experimental program – offshore –Complex ‘A & D’.(Pipe rack & barge)
Clients:
AGIP KCO – ( Agip Kazakhstan North Caspian operating company)
Product:
Pipe rack, barges & Offshore Ti-in.
QA/QC Engineer, M/s. Petron Emirates Contracting & Manufacturing Co. L.L.C - Dubai.
Work Experience: From June’2007 to July 2008.
Work Profile:-
QA/QC Engineer M/s. Petron Emirates Contracting & Manufacturing Co. L.L.C - Dubai
Responsibilities Include:
• Witness Procedure Qualification & Welder/Welding Operator Performance Qualification tests.
• Assisting in the making of WPS and getting it certified by the client.
• Witness Destructive tests & Non-Destructive tests (UT/MPT/DPT/RT).
• Supervising and monitoring the QC activities in different manufacturing stages.
• Co-ordination with Customer / Third Party Inspection Agency.
• Perform Stage-wise Inspection to Final Inspection to ensure compliance to Drawings. Procedures, Codes & Standards.
• Responsible for various welding works performed at site.
• Planning and implementing NDT activities as per project requirements.
• Reviewing mill certificate/test certificates of project materials
• Carry out Surveillance during fabrication for adherence to Quality systems & standards.
• Organize the Inspection Authority for NDT As per code & Specification requirements.
• Reviewing and maintaining NDT reports.
• Organize the awareness programs to welders & Quality related department habitually.
• Controls welder performance.
• Inspect and Certify Equipments, Structures, Piping & various Types Storage tanks, to the Client’s requirements, Codes & Specifications, at Project sites.
• Punching the lines before hydro testing
• Witnessing Hydro tests and Pneumatic Tests.
• Floating enquiry to find out welding related product.
• Witnessing flushing, hydro-test of piping, pipelines, tanks and vessels, verifying re-instatement of piping after completion of installation & Test. Raising punch lists for incomplete works
• Submitting the final documents to the client for final approval
• Co-coordinating welding inspection and NDT with client.
• Responsible for welding equipments calibration and its records
• Preparation of reports like weld visual, welder performance(Repair Statistics) and material tracing reports
• Responsible to make sure that subcontractors are inline with the Project Welding Quality Requirements
• Review of welding related procedures like WPS, PWHT & hardness Procedures
• Preparation of test plan and Method statements for different activities
• Calibrate Equipments and Maintain Records.
• Static & rotating equipment leveling and alignment check during installation and erection (Pressure vessel, heat exchangers, Pump, Compressor, etc.)
Project:
1108 MTPD (Metric Tone Per Day) Ammonia Plant. Hamariya Free zone –Sarjah-UAE.
Clients:
Green Dome Petrochemicals,P.O : 42542,Hamariah free zone Sharjah – UAE
Inspection Authority :
GL (Germanischer Lloyds)
QA/QC Engineer, M/S.Danem Engineering works - Dubai
Work Experience: From Nov’2005 to May’2007
Work Profile:
QA/QC Engineer.
Responsibilities Include:
• Maintaining the ISO systems requirements in QA Dept .
• Analyzing & attending customer complaints within the Organization frame work.
• Encouraging for the good house keeping. Ensuring continues and proper use of PPE provided by the organization.
• Responsible for the Inspection of Piping and Structural works.
• Monitoring Sub Contractors for the implementation of QC plan of Project.
• Interacting with Client Inspectors.
• Responsible for ensuring that QC reports are made during stage wise inspection.
• Responsible for ensuring that QC reports are made during stage wise inspection.
• Random Inspection of welding in the fit-up, intermediate and completed stages.
• Monitoring welder Qualification Tests.
• Monitoring welder Qualification Tests.
• Inspection of project materials and its Documentation.
• Preparation Of hydro Test packages.
• Preparation of Equipment erection
• Coordination with Third Party/Customer Inspection from UHDE, EIL, TUV etc.
• Interact with Welding & NDT department to analyze root causes of weld defects in the shop
Floor and troubleshooting.
• Trial assembly inspection / Control Proper records for heavy structure before dispatch from shop
Fabrication.
• Welding & Painting Inspections at subcontractor’s fabrication yard for their piping and structural Works
• Review of welding related procedures like WPS, PWHT & hardness Procedures
• Pressure vessel inspection based on ASME sec VIII & Our manual.
Product of M/s-DANEM ENGINEERING WORKS, Dubai:
Heavy Structural work, Power Plant Equipments such as Diffuser, Stacks, Silencer, Transition etc.
Tanks, General Engineering Equipments, Equipments for Oil and Gas Industries, Pressure Vessels,
Boilers & Power Piping, (coded an un coded),Metering System(FMC) Etc.
Clients(Major):
Demag Cranes-German, Nem Power system-Netherlands,Nem Hengal-Netherland,Donaldson-Spain, Nooter eriction,Danily-Abudabi,Braden-Europe,Fissia,BTT,Snamprogetti,Qasco,Emerald-Dubai,
QA/QC Engineer, M/S.Sharp tanks & Structures Pvt Ltd – Mumbai.
Work Experience: From Apr’ 2004 – Nov 2005.
Responsibilities Include:
• Responsible for the Inspection of Piping and Structural works.
• Monitoring Sub Contractors for the implementation of QC plan of Project.
• Interacting with Client Inspectors.
• Responsible for ensuring that QC reports are made during stage wise inspection.
• Random Inspection of welding in the fit-up, intermediate and completed stages.
• Monitoring welder Qualification Tests.
• Inspection of project materials and its Documentation.
• Preparation Of hydro Test packages.
• Preparation of Equipment erection.
Construction Details : (pre fabrication,fabrication & Erection, Manufacturing Standard : API 650 ):
• Carbon steel Storage 4 - 6Meter Dia & 35 Meter Height Tanks – 107 Nos.
• Stainless Steel Storage Tank 4 - 6Meter Dia & 35 Meter Height Tanks - 15 Nos. & related piping as well as structures etc
• Under Ground Naphtha Tank 12 Meter Dia & 27 Meter Length(Horizontal Tank carbon steel tank) & equipments.
Clients:
VVF Petrochemicals Pvt Ltd,Storage Tanks(4 – 6 Meter Diameter & 35 Meter Height),Piping & Structures Project, IGPL Taloja
Various engineering materials on which I gained my experience are given as follows:
Carbons steel : ASTM A106 Gr.B, ASTM A105, A234 WPB,
: API Gr-X42, X55, X65 X 60 etc
Carbon steel for low temperature : ASTM A333 Gr.6,A420 WPL6.(LTCS)
Low alloy steel for high temperature : ASTM A335 P11,A335 P22
: A234 WP11-1/WP22-1,A182 F22(MODIFIED)
Stainless Steel : ASME SA 304,310,316, 347,321 etc
High alloyed corrosion resisting CRA : MONEL, INCONEL, INCOLOY etc.
Aluminum & Cu-Ni
CONVERSANT CODES
ASME Boiler & Pressure Vessel Code ASME SEC V111 DIV 1 & 2, SEC IX,
SEC V, SEC II PART A, B, & C
Process Piping ASME B 31.3
Cross country Pipe Line API 1104, ASME B 31.4, 31.8
Structures AWS D1.1, EEMUA 158.
RMRS, EN.
SOFTWARE SKILLS
• AUTO CAD 2010
• MS OFFICE
• Quality Assurance programmed software for data management.
PERSONEL PROFILE
• Date of Birth : 19th June 1981
• Father name : S.Pathroes.
• Nationality : Indian
• Marital Status : Married
• Passport Number : J 4963511, Valid until: 01/2021.
• Driving License : YES (India / Saudi Arabia).
• Contact Number : +966********* (KSA) & +917********* (India)
Permanent Address : S/O. Mr. Path rose ; 23/91 West Street, Azhickal & post -626202 ;Tamilnadu
: South India.
• Mail ID : ************@*****.***
: ************@*****.***
: ********@*****.***
Latest Update: 12ND August 2012.
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