Engineer Project

SOZAN, A. Hakan

Senior Mechanical Superintendent Engineer

Contact Information

e-mail : *****.*****@*****.***

Mobile Phone : +90-053*-***-**-**

Current Position : Senior Mechanical Superintendent Engineer

Tupras Kirikkale Refinery, Kirikkale - Turkey

Language : English, Turkish

Work Permit :Green card holder

Date of availability : 2 months after notification

Experience

Management

.Leading investment and project teams during installation, commissioning and start-up of the plants

.Leading maintenance department mechanical teams at engineer, foreman and worker levels

.Coordination of relations with vendor supervisor and engineers.

Technical

.Basic and detailed engineering study of refinery complex units.

.Preparations of equipment specifications according to international standards.

.Updating existing standards.

.Preparing contact documents.

.Equipment selection and evaluation.

.Purchasing the equipment and auxiliary systems for the projects.

.Problem solving and improving equipment design.

.Training of refinery stuff.

.Coordinating the relations with equipment vendors and construction companies.

.Preparation set-up’s for spare parts.

.Root cause analysis for failure or problems

.Defect elimination studies for failure or problems.

.Installing adjustment commissioning and startup of new equipment.

.Maintenance of refinery equipment.

.Translating training document and equipment manuals.

.Training refinery stuff.

.Retrofiting existing equipments.

.Devoloping existing equipment.

.Searching and following the latest technology for rotating equipment.

.Inspection during manufacturing and witness test of new equipment.

.Company internal audit studies.

.Leading to detailed engineering study at liaison offices.

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Experience In Detail

Work Experience

2006 - Present Senior Mechanical Superintendent Engineer Tupras Kirikkale Refinery Project and Investment Management Kirikkale - TURKEY

• Responsible engineer for new TPP Plant project rotating equipment ( 1gas turbine & generator, 2 steam generator, 3 boiler, 1 HRSG, BFW pumps etc.),

• Installing and start-up of new demi-water pre-treatment plant,

• Purchasing, installing, commissioning and start-up of new firefighting pumps (Aurora),revamping of two solid sulphur loading system (installing diverter valve to downstream of bucket elevator and canceling the band conveyor systems)

• Air quality improvement system design and application for waste water and product movement unit control rooms.

• Energy improvement program applications (changing Eff2 motors to Eff1, installing VFD, modifications of pump base plates and foundations, replacing all dosing pumps at crude oil distillation unit, participate to OSAR group for researching and finding 4 major incident reason, revamping of VD Unit project, revamping and installing of loading area weighbridges(total 18 unit) and loading system automation

• Giving lecture to new engineer and operators

• Responsible for heaters and rotating equipment of DHP, CCR units and revamp works of unifiner and TPP plants

• Installing, adjustment, inspection, protection of equipment, preparing the start-up procedures, operating the equipment, pre-commissioning, commissioning and startup of the CCR & DHP plants, checking and handover the spare parts and special tools.

• Training of the personnel at operator and engineer level for the new system and machines

2002 – 2006 Senior Mechanical Superintendent Engineer Tupras Kirikkale Refinery Maintenance Management Kirikkale - TURKEY

• Leading to 132 professional maintenance staff.

• Responsible for all refinery rotating and static equipment maintenance, planning and managing of plant shut down activities , Planned maintenance of atmospheric distillation,vacuum distillation, asphalt, heating oil, desulphurizer, unifiner, catalytic reformer, hydrocracker, hydrogen, isomerisation, LPG/amine treatment, sulphur recovery, sour water, waste water, TPP, CWTP, loading and tank area units

• Preparation of spare part set-up’s, approving and supplying the spares that will be purchased from vendors

• Organizing the PEP (Profit Enhancement Program)

• Giving technical support to investment department for DHP and CCR project rotating equipment.

• Efficiency improvement of crude oil plant air cooled heat exchangers(total 42 unit) by replacing fan groups with new ones(Hudson/USA)

• Preparing the contract document of existing turbo generators (General Turbo/Romania) for general overhaul , following maintenance activities, witnessing and verifying all clearances commissioning and startup of power generator and auxiliary systems of Kirikkale Refinery power plant

• Installation commissioning and start-up of diesel engine operated firefighting pump with Flowserve/Italy for Kirikkale Refinery.

2000 – 2002 Mechanical Superintendent Engineer Tupras Kirikkale Refinery Project and Investment Management Kirikkale - TURKEY

• Responsible engineer for preparation of new DHP (Diesel hydro-desulphurization process ) & CCR (Continuous Catalytic Regenerative Reforming) project,

• Boiler burner modification & capacity extension of TTP (Thermal power plant ,21MW generator,new natural draft cooling tower and cooling pumps), new CWTP, revamp of U-1400 (Unifiner plant), rotating equipment specifications.

1992 – 2000 Mechanical Superintendent Engineer Tupras Kirikkale Refinery Project and Investment Management Kirikkale - TURKEY

• Responsible engineer for new hydrocracker, hydrogen and sulphur recovery plant. (1992-1994),

• Izomerisation plant (1994-1997),

• LPG Treatment (1997),

• Vacuum and atmospheric bottom product cooling by tempered water project (1999-2000),

• Preparing the contract technical documents, specifications of the rotating equipment which will be purchased, reviewing the job specifications, installing, adjustment, inspection, protection, preparing the start-up procedures, operating the equipments, pre-commissioning-commissioning and start up of the plant, checking and handover the spare parts and special tools, training of the personnel at operator and engineer level for the new system and machines.

1987 – 1992 Mechanical Engineer Tupras Batman Refinery Maintenance Department Batman - TURKEY

• Responsible for new hydrocracker, hydrogen and sulphur recovery plant. (1992-1994),

• Izomerisation plant (1994-1997),

• LPG Treatment (1997),

• Vacuum and atmospheric bottom product cooling by tempered water project (1999-2000),

• Preparing the contract technical documents, specifications of the rotating equipment which will be purchased, reviewing the job specifications, installing, adjustment, inspection, protection, preparing the start-up procedures, operating the equipments, pre-commissioning-commissioning and start up of the plant, checking and handover the spare parts and special tools, training of the personnel at operator and engineer level for the new system and machines.

Project Summary

TCC Unit Make Up Compressor Installation

Licensor Nuovo Pignone

Constructor Tüpras

Duration 1989 / 3 months

Project major equipment’s under responsibility Make up Gas Compressor

Project Role Mechanical Engineer

Project Description Main purpose was capacity improvement for TCC unit

(Double acting gas compressor installation commissioning and start-up)

Hydrocracker, Hydrogen Unit Construction And Sulphur Plant Revamp Project

Licensor UOP (Universal Oil Product)

Constructor JGC (Japanese Gasoline Company)

Duration 1992 – 1993 / 2 years

Project major equipment’s under responsibility Make up, Recycle Compressors, pumps, fans, blowers, AFC (Air Fin Coolers), dosing pumps, Turbines and auxiliary systems

Project Role Chief Mechanical Engineer

Project Description Installation commissioning and start-up of hydrocracker, hydrogen and sulphur plants.

LPG Treatment Plant

Licensor Mericem USA

Constructor Tupras

Duration 1994 / 1 year

Project major equipment’s under responsibility In line charge pumps

Project Role Chief Mechanical Engineer

Project Description Installation commissioning and start-up of LPG treatment plant.

Isomerization Plant Project

Licensor UOP (Universal Oil Product)

Constructor Sofresid, France

Duration 1994 - 1997 / 3 years

Project major equipment’s under responsibility Make up, Recycle Compressors, Pumps, Fans, Blowers, AFC (Air Fin Coolers), Dosing pumps, Turbines and auxiliary systems

Project Role Mechanical Chief Engineer

Project Description Basic, detailed engineering (liaison office/Paris/France), installation, pre-commissioning, commissioning, start-up activities of isomerisation plant with Sofresid company/France for Kirikkale Refinery.

LPG Treatment project

Licensor MERICEM

Constructor TUPRAS

Duration 1997-1998

Project Major equipment’s under responsibility Charge pumps(inline)

Project Role Mechanical chief Engineer

Project Description Basic and detailed engineering ,installation commissioning, start-up of LPG Treatment plant.

Vacuum& atmospheric bottom product cooling by tempered water project

Licensor TUPRAS

Constructor TUPRAS

Duration 1999-2001

Project major equipment’s under responsibility Cooling water pumps, heat exchangers

Project Role Mechanical Superintendent Engineer

Project Description Basic and detailed engineering, installation commissioning, start-up of plant.

CCR @DHP Plant and Power Station Revamp Project

Licensor AXENS

Constructor GS(Korea)@TR(Spain)

Duration 2006-2008 / 2 years

Project Major Equipments under responsibility Make up, Recycle Compressors, Process Pumps, Multi stage Charge pumps, Piston pumps, Fans, Blowers, AFC (Air Fin Coolers), Dosing pumps, Turbines, Power generator ect.

Project Role Mechanical Superintendent Engineer

Project Description Basic, detailed engineering (liaison office Seoul/S. Korea), installation, pre-commissioning, commissioning, start-up activities of DHP ( Diesel Hydro-Desulphurization Process ) &CCR (Continuous Catalytic Regenerative Reforming) project,Boiler burner modernization & capacity extension of TTP (Thermal power, plant) (21MW generator new natural draft cooling tower and cooling pumps), new CWTP, revamp of U-1400 (unifiner plant) with TR/Spain-GS/S. Korea

Trainings

Subject

Basic refinery engineering training (Batman Refinery),

Maintenance optimization seminar (Ankara),

Office sprecheed computer course (Istanbul ),

Microsoft Project computer course (Izmit),

Air systems & air compressors course organized by Atlas Company (Ankara),

Dry gas seal systems organized by Thermodyn and Dresser Rand Companies (France),

Lecture about dry gas seal systems with Burgmann/Germany in İstanbul,

Hydrocracker & hydrogen production units, compressor’s operation and maintenance course given by Mitsui Company,

Isomerization unit make up & recycle compressors operation and maintenance course given by Thermodyn Company & Bourton Corblin Company,

TCC unit compressor,operation & maintenance course given by Nouvo Pignone,

Hydrocracker, hydrogen sulphur & revamp plant process pump maintenance operation course given by Arai,

Hydraulic system course given by Rexroth Company,

Industrial sealing technology course given by Chesterton, Burgmann , John Crane organized by Simrit,

Process pump maintenance course organized by Wilo, Mas, Alarko-Carrier, Inter Valve,

Preventative maintenance/life extension and advanced technology for steam and gas power plants and environmental control systems seminar organized by the Association for Overseas Technical Scholarship and Hitachi Company,

Seal technology seminar organized by Burgmann/Germany.

Diaphragm pumps and systems organized by Wilden Pump Co.,

Seal technologies, new API application on seals, dry gas seal technologies seminar organized by Burgmann/Germany,

New technologies and innovations about the reciprocating, centrifugal compressors and steam turbines organized by Dresser Rand (France)

The latest technology about the refinery equipments seminar organized by Nouvo Pignone,

Wilo pump systems, Gestra condense systems seminar organized by Wilo&Gestra Saintpetersburg/Russia,

Diaphragm pump technology seminar organized by Wilden Dower Resources Co.,

Industrial steel application and heat treatment seminar organized by METU,

Rheinhutte and friatec pump/valve seminar organized by Metrans Çırağan /Istanbul,

Effective communication seminar given by Vision Europe,

Management ability of new leaders given by Sinerji,

Power generator, steam turbine maintenance-steam turbine power generator, unit control panel operation course organized by GE,

Industrial lubricants and lubrication techniques given by Mobil/Turkey,

Reciprocating compressor (CCR&DHP Plant Make-Up) training course organized by Mitsui,

Centrifugal compressor (CCR&DHP Plant Re-cycle) training course organized by Elliot & Ebara,

Lubrication improvement of barrel type multistage pumps (DHP charge pumps) by Nouvo Pignone,

Metrology and measurement seminar organized by Turkish Technological Research Institution,

BSI internal auditor seminar for ISO 9001:2000 / ISO 14001 /OHSAS 1800,

Energy and utilities systems course given by Shell Global Solution,

Water (Pre) treatment course given by Shell Global Solution,

Mass and heat flow course given by Shell Global Solution,

Combustion techniques course given by Shell Global Solution,

Materials and corrosion engineering course given by Shell Global Solution,

Maintenance of rotating equipment course given by Shell Global Solution.

Failure diagnosis of rotating machines given by Shell Global Solution

HAZOP study by ACUTECH USA

Summary Of Installed Machines And Equipments

• Blowers

• Axial Fans

• Steam Turbines

• Power Generators

• Power Recovery Turbines

• Reductors

• Variators

• Gearbox

• HV-LV Motors

• Soot Blowers

• Fire Heaters

• Burners

• Overhead Cranes

• Diesel Generators

• Pastilator

• Belt conveyor and Silo Equipments

• Cooling Towers(Natural Draft/Induced Draft)

• Lube Oil / Seal Oil / Dry Gas Sealing Systems

• Tempered Water Systems

• Flares

• Exchangers

• Pressure Vessels

• Drums

• Columns

• Heaters

• Boilers

• Waste Heat Boilers

• Incinarators

• Storage Tanks

• Air Fin Coolers and Auxiliaries

• Fleyker Systems

• Flare Lift Systems

• Ejectors

• Centrifugal / Reciprocating / Inline /

• Proportioning / Diaphragm / Gear Pumps

• Centrifugal / Reciprocating / Screw / Turbo Compressors

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