Engineer Maintenance

G.A.SASTRY

***********@*****.*** +917*********

Professional Summary:

A competent Professional with two years of SAP implementation and more than twenty years of experience in Maintenance of Special Equipment related to Steel plant machinery, Reactors, Heat Exchangers, Thermic Fluid heaters, Chilling plants, Cooling towers and related pumps.

SAP Implementation experience includes:

• Worked on end to end implementation of SAP Plant Maintenance Module.

• Customization of Plant Maintenance Organizational elements and assignment to overall structure and Master Database.

• Creation of Equipment structure, Functional locations structure, Work Centres, Task lists.

• Bill of materials (Equipment / Material / Functional location BOM), Catalogue codes, Measuring Points and documents.

• Configuration of Preventive & Breakdown Maintenance, Test equipment Calibration & Refurbishment order planning.

• Worked on creation and testing of various client specific business scenarios.

• Involved in PM integration with other modules like MM, FI, CO and SD.

• Involved in preparation and training of end user documents.

Functional experience includes:

• Good experience in Plant Maintenance, Project Management and Energy management.

• Adept in analyzing requirements, designing solutions, troubleshooting for complex projects.

• Expertise in motivating teams for running successful projects with experience of developing procedures, service standards & operational policies for business excellence.

• Exposure to systems like SAP (MM & PM), ISO (ISO 9001, ISO14001) in the organization.

Technical Expertise:

• ERP - SAP -PM

• Tools - MS- Projects, Office

• O.S - Windows XP

Qualification:

• Diploma in Mechanical Engineering

• Certified in Level II of American Society for Non Destructive Testing in

- Radiography testing

- Ultrasonic testing

- Penetrent testing

- Magnetic Particle testing

• Skills: Knowledge in AutoCAD.

Work Experience:

Organization: ALKALI METALS LTD., Hyderabad. Jan’2001 – Till date

Designation: Deputy Manager / SAP Implementation Consultant.

Current responsibilities include:

• Maintenance work

• Preventing Planning Maintenance: (PPM)

• Preparing schedules as per its previous working conditions.

• Preparing standard operating procedures (sop’s) for (ppm)

• Planning for spare plants procurement

• Coordinating with operations for follow-up the PPM schedules.

• Inspection of equipment during ppm and ensure for next operations.

• Providing training to the workmen as and when required.

Break down Maintenance

• Engaging trained man power

• Arranging suitable spares

• Arranging the tools and tackles

• Ensure all safety precautions

• After completion find out the root cause

• Brake down analysis & corrective actions

• Waste management, handling of scrap, oils etc., as for ISO 14001: 2004.

Predictive Maintenance

• Calibration of all operation control instruments.

• Carrying out all pressure tests for equipment.

• Testing all tools & tackles as per statutory requirements.

Achievements: Commissioning of the Unit-11 of M/s Alkali Metals LTD., and getting ISO9000 and ISO14001 certificates

• Worked in preparing layout of Unit-II

• In Fabrication & Erection of building structures and Equipment.

• Commissioning of the Plant.

• Necessary documentation related to maintenance of ISO 9001:2000 & ISO 14001:2004.

• Working in Technological upkeepment.

Organization: BELLARY STEELS AND ALLOYS LTD., Bellary. Feb’1998 – Dec’2000

Designation: Engineer (Mech)

Works handled: Execution of Fabrication and Erection of Technological Structures and preparing maintenance plans for procurement of spares during commissioning.

Organization: MUKAND LTD., MUMBAI. June’1994 – Feb’1998

Designation: Assistant Engineer.

Fabrication and Erection Technological Structures, building structures, ID fan Erection and commissioning works at Rourkela steel plant Modernization work. Fabrication and Erection of Structures work, Erection of compressors, Heat Exchangers, Receivers at Mathura Refinery project, IOCL Mathura.

Achievements: Commissioning of the above the above plants.

Organization: METALLURGICAL AND ENGINEERING CONSULTANTS (MECON) INDIA LTD, Visakhapatnam. Feb’1992 – June’1994

Designation: Erection and Commissioning Supervisor.

Works handled: Erection, Testing, Commissioning, and maintenance of Coke oven machines, Lifting equipment and ID fans.

The technological upkeepment & maintenance of above equipment & machines were carried out after Commissioning.

Organization: GENERAL MECHANICAL WORKS, Baroda. Oct’1991 – Feb’1992

Designation: Project Engineer.

• Works handled Fabrication and Erection of structural and pipeline commissioning and attending the maintenance problems at Sikka, Thermal power plant, Jamnagar, GUJARAT.

Organization: GAYATHRI ENGINEERING COMPANY, Visakhapatnam. March’1989 – July’1991

Designation: Assistant Foreman.

Works handled: Maintenance of earth moving equipment.

• Attending Preventive and Breakdown maintenance works of Proclaims, Dozers and other heavy vehicles.

Organization: AUTOMOTIVE MANUFACTURES LTD., Visakhapatnam. 1988 - 1989

Designation: Service Engineer Trainee.

Works handled: Servicing and maintenance of automobiles as per the schedules.

Appraisals:

• Promoted from Assistant Manager to Deputy Manager at Alkali Metals Ltd.

• Attending training programs from OSHAS: 18001 and ISO14001:2004.

• Attending training programs from ISO9001:2008.

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