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Supervisor Six Sigma

Eatontown, NJ, 07724
August 24, 2012

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Tyrone E. Willis *** B Stonyhill Road, Eatontown, NJ 07724 • 732-***-**** • *************@*****.***

Operations Supervisor:

Operations, Manufacturing, Quality, Safety, Service, Repair, and Overhaul

Work Experience Feb 2011 – Dec 1, 2011 BASF Fuel Cells Somerset, NJ

Production Supervisor

Responsible for the supervision of assemblers and machine operators in a

fast paced assembly environment.

Capacity/Volume increase from 200 units per month to 2,500 units per month

Training of production personnel.

Monitoring and implementation of the standard operation procedures for

optimization of the assembly line.

Jan-2010 – Nov-2010 Cooper Notification Long Branch, NJ

Production Supervisor / Team Leader

Responsible for the supervision of 34 assemblers and machine operators in a

fast paced electronics assembly environment.

Lead three Kaizan events: Productivity 15% increase, Takt/Cycle Time 20%

decrease, Capacity/Volume 2.5 X increase.

Championed Change Management, by evaluating and improving SOPs, Work

Instructions, generating Job Safety Analysis improving Safety Awareness and

reducing safety mishaps by 80%.

Performed weekly and monthly Safety, GMP Compliance, 5S, and Quality

internal audits using Six Sigma Lean Manufacturing practices.

2008 – 2009 Merck & Co. Pharmaceuticals Westpoint, PA

Production Supervisor / Manufacturing Facilitator

Responsible for the supervision of 12 operators/inspectors in the function of

sealing and inspection of live virus vaccines.

Responsible for guiding the setup of specialized rooms and inspection equipment.

Tracked daily and weekly metrics for cost reduction: WIP, hours per lot, temperature exposure time, accountability, and other metrics using Six Sigma

Lean Manufacturing practices.

Performed weekly and monthly Safety, GMP, 5S, and Quality internal audits.

Trained mechanics in effective troubleshooting techniques, teamwork, safety.

1995 – 2007 Honeywell Defense, Space & Electronics Systems Teterboro, NJ.

Supervisor of Prod Production Supervisor, Manufacturing, Repair and Overhaul Avionics Dept.

Responsible for the supervision of Technicians in testing, troubleshooting, service, and repair of avionics equipment, from the component level, to top level units.

Trained technicians in the use of 12 types of electronics testing equipment.

Displayed an ability to work well under pressure on a management team and as an individual.

FAA Certified Repairman #3208761. J-STD-001C, MIL-STD-2000/200A

Supervised 30 Bargaining Committee technicians and solderers.

Tracked overtime, hours per system, labor, customer escapes and metrics.

Performed weekly and monthly ISO, Safety, and Quality internal audits.

Responsible for ordering parts and new equipment.

Generate projects to upgrade or replace equipment.

2004 – 2006 (Held Two Jobs) ITT Defense Electronics Warfare Systems

Engineering RF Technician / Test Engineer

Responsible for the electronic testing, troubleshooting, service, and repair of Microelectronics, Surface Mounted, and Through-Hole RF equipment, from component level, to top-level units.

1994 - 1995 Prudential Mutual Funds Edison, NJ.

Communications Analyst / Telecommunications

Responsible for drafting new procedural manual, and revamping old procedural manuals for telecommunication positions.

Reconstructed the media library in a logical, consistent, format.

Updated all documentation for recording over the phone transactions.

1983 – 199******-**** United States Marine Corps.

Platoon Sergeant / Drill Instructor

Responsible for the scheduling and performance of electronics maintenance, service and repair.

Trained Marines in the duties of electronics testing, troubleshooting, calibration, and normal operation of equipment.

Sustained an equipment readiness state of 98.6%.

Education Honeywell Essentials For Leadership, Parenteral Drug Association (PDA) Aseptic Processing, Certified Internal ISO Auditor, Cause Analysis & Mistake Proofing (CAMP): Root Cause Analysis Team “ECATS”.

October 2001 DeVry College of Technology

Bachelors Degree (Electronics Engineering Technology)

June 1995 DeVry College of Technology

Associates Degree (Electronics Engineering Technology)

* Honors Graduate for English and Technical Writing

Proficient in the use of SAP, Microsoft Office, PowerPoint, Excel, Word, Outlook and Lotus Notes.

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