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Safety Officer Inspection Engineer

Location:
India
Salary:
Negotiable
Posted:
May 22, 2023

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Resume:

Seeking senior level assignments with an organization of high repute that will accomplish both personal and professional goals and objectives

RAMBABU GUNTREDDI CV

Contact: +971-**-***-**** /+971-********* E-Mail: **********@*****.*** HIGH PERFORMANCE As a INSPECTION ENGINEER / NDT LEVEL-III 13+ years of benchmarking experience

13+ years of success: NDT Strategic Planning & Execution Client Management Risk Management Quality/HSE Relationship Management Time, Cost & Budgetary Control Resource Management Team management Issue Resolution Problem Solving NDT techniques NDT Procedures Development NDT personnel management Training and Examination Quality/Technical Issues ISO Standards Health and Safety management

- Accomplished professional with pioneering success, acumen, trusted service records and accomplishments. Undertook challenging assignments with a passion for relationship building and strategic planning to enhance NDT activities

P R O F E S S I O N A L A B R I DG E M E N T

Seasoned professional offering proven skills in managing various handling technical responsibility for NDT Level III/QC Piping, developing NDT plans & procedures, conducting training and examination of NDT personnel, preparing and implementing NDT techniques.

Worked with Sumitomo Corporation MW power plant –super critical boiler as NDT Level III/QC piping. Trusted service record with PIH services ME LLC as NDT Level III and worked with many other well-known organizations.

Proficiency in understanding the application of the tools at hand to maximize the efficiency and quality of inspections; Focuses on solving conflict; maintains confidentiality; strong leader; conducts themselves in a professional manner; Keeps emotions under control; Remains open to others’ ideas and tries new things.

Adept at prioritizes and plans work activities; using time efficiently; setting goals and objectives; developing realistic action plans; actively searches out and implements solutions.

Handled various projects Exxon Mobil, JML, Asia Build, Deep sea intervention, Gammon MRT project, STK, Universal solutions, Kuraray, Asaheikasei, Fast weld Coim, Munsiong, Senoko waste to energy and STK(Exxon Mobil )

Skilled in interpreting codes, standards, and other contractual documents that control the methods to meet industry and customer requirements, conducting training and examination of NDT personnel. Personality Traits:

Endowed with splendid inter-personal skills with skills in utilizing the same to guide and facilitate leaders and senior managers. Energetic and results-driven strategic thinker with strong leadership, management, and influencing skills; well organized with a track record that demonstrates self-motivation and initiative to achieve organizational goals.

Thrives in time sensitive and challenging working environments; staunch believer of ‘Make Things Happen’ philosophy with persistence and good decision-making abilities. Performed External visual Inspection of Equipment associated piping and Equipment to find out major issues associated with pipping and equipment.

Carried out the CUI inspection on cold insulated lines. During the OE Found corrosion under insulation and pipe supports, tilted pipe support identification, gaps noticed between the pipe support.

January 2019-untill now with Al Masaood As Approved NDT Level III/Inspection Engineer

-Proactive and team oriented with proven acumen to work in close coordination with cross-functional departments; strong, presentation & decision-making skills and technical know-how Issued recommendation during the Onstream inspection for insulation replacement and pipe gaps filling, vessel foundation Civil Structure damaged locations rectifications.

• Found Sulphur leak under insulation during the onstream inspection Dia 4” Nitrogen purging line connected to the Acid Gas sour line in Sulphur unit -59 Habshan -0 .

• H2S leak noticed form nozzles connections, connected bolts are found corroded and H2S gas leak noticed recommended to replace the bolts with High priority notification (measured gas was 20 PPM during the inspection).

• Closed Drain line flange bolted connection with sour water leak was noticed, bolts was replaced with High Priority.

• Amine Fin fan cooler plug leaks was noticed during the Onstream inspection recommended for Tightening the bolts.

• No of pin holes leaks noticed from the steam lines (Elbows, impingement locations) recommended for Temporary repair and replacement where possibility is there with line isolation.

• Apart from above recommendations damaged insulation replacement, steel structure painting repair locations, identify the bolts missing locations, flange connections leaks, gland leak arresting, PSV leaks during the online .

• Damage mechanism observed: Atmospheric corrosion, CUI, General corrosion,crevice corrosion . Performed various internal Visual inspection activities during the shutdown, below Equipment’s (more than 100 No of Equipment’s ) and units were covered.

Handled Major Shutdowns Alone with internal inspection and NDT Follow ups piping replacements ( Habshan -0 Units 37,38,39,47,48,58,59,113,133,152,153,200,210 ). 1. SRU (Sulphur recovery units 58& 59)

2. De hydration and NGL recovery

3. Separation and stabilization unit.

4. Sour water treatment unit

5. Gas Treating units.

1. Vessels,

2. columns,

3. Fin fan coolers,

4. Heat exchangers

5. Storage tanks

6. underground vessels

7. stacks

8. Gas flue Ducts and vents

9. Reaction furnace

10. Incinerator.

Major Findings:

• Damaged mechanism observed: Soil side corrosion (Tank bottom location) Pitting and general thinning (HP absorber column)

Amine corrosion

Erosion /corrosion (piping system)

Under deposit corrosion (Piping system)

Sour water corrosion (Piping system)

Co2 Corrosion

Temporary repairs

Carried out Temporary repairs witness for site piping clamps installation and welding activities. Temporary repairs Monthly monitoring and reporting. Sealant Injection witness of leak clamps.

Review of Temporary clamps design data as per inspection. Corrosion Inhibitor Monitoring

Monitoring of Corrosion Inhibitor tank levels as per KPI. Maintain Biweekly and monthly reports (Pumps stroke adjustment and sample analysis reports). Workshop activities

Monitoring of welding activities

Material verification (MTC review)

Valve Hydrotest witness and PSV pop test witness

Boiler hot setting witness

Previous Engagements

Dexterously performed film interpretation as per ASME standard and codes and Client specification; witnessed of NDT methods like UT, MPT, PT, PAUT. Look for fit up and weld visuals WTP and Tank areas; reviewed radiographs

(films) more than 30 thousand; actively attended the client meetings; maintaining coordination with the NDT subcontractor

Key Result Areas:

Strategic Support: Leading and overseeing the department and ensuring implementation of work in line with the overall strategic objective. Supervised processes to ensure optimum results; preparing and implementing NDT techniques; preparing and approving NDT procedures and other related NDT work instructions. Plans & Procedures Development: Developing, deploying, and maintaining all NDT standards, procedures, and techniques to fulfill customer requirements.

NDT Activities: Handling technical responsibility for Level III NDT Technicians; interpreting codes, standards, and other contractual documents that control the methods to meet industry and customer requirements; selected as NDT technicians for the project approvals from client side; developed Technique sheet for RT and UT and MPT; reviewed the NDT ITPs where applicable in mechanical ITP.

NDT Support: Provided NDT Technical support to the mechanical division; conducted audit to NDT subcontractor behalf the contractor; reviewed the NDT procedures as per ASME & AWS codes and standards and RFP requirement. Quality Assurance & Control: Monitoring and ensuring quality work which compiles well with safety norms; maintaining first-level quality assurance to confirm work within discipline and in accordance with the plans and industry standards. Interfacing with customer representatives for relevant quality/technical issues. Process Improvements: Supervising entire operations ensuring timely execution while adhering to company’s guidelines. Identifying and implementing process improvements to increase efficiency. Control the document flows; and reviewing resource reports and ascertaining adequacy of resources deployed for timely completion of the work. Safety management: Comply with all facility and operational safety regulations. Maintain neat and orderly work area; October2016-2018 with Sumitomo Corporation as NDT Level III/QC piping August 2015 - July 2016 with PIH services ME LLC as NDT Level III 2014- 2015 with Affinity Test Services as NDT Level – III perform work duties in a manner that is productive, on-time, and conducive to respectful rapport with assigned team. Team Management: Motivating workforce, providing communications, and taking measures to ensure that all elements are cooperating and coordinating efforts for maximum efficiency and quality. Guiding & mentoring team members in accomplishment of objectives; improving the team performance through counseling, skills enhancement. Key Result Areas:

Successfully performed film interpretation as per API 1104 standard and Client specification; witnessed of NDT methods like UT, MPT, PT. Actively attended the client meetings.

Coordinated with the NDT subcontractor; selected as the NDT technicians for the project approvals from contractor side. Developed Technique sheet for RT and UT and MPT

Reviewed the NDT ITPs where applicable in mechanical ITP; provided NDT Technical support to the mechanical division. Conducted audit to NDT subcontractor behalf the contractor. Key Result Areas:

Dealt with the clients during project about the technical and quality aspects and issues. Reviewed and prepared the NDT Procedures and safety documents such as Risk assessment, Method statement for approval of the clients.

Actively involved in radiation activities for safe handling procedure of source and holding the L5/L6 licensee holder

Actively involved in shutdown work in Evonik project; carried out PT on the socket welds UTG on the coil tank; involved in film interpretation; conducted Boro scope on the heat exchanger inlet and outlet including tubes. Carried out PMI on the exchanger header and bottom dishes; cracked verification on the exchanger tube sheet.

Actively involved in shutdown work for Boiler USAG 20 &USAG 10; involved in shutdown work for Furnace F&G and approved interpreter for boiler and furnace.

Worked as open vision operator in Exxon Mobil for PAC chemical site CUI lines for weld detection. actively involved in report generation for Open vision job done; involved in interpretation for vopak BD –Lanxsses lines.

Conducted visual inspection and Ultrasonic testing on channel at sungei kadut; Carried out MPI on structural channels; carried out UT on the submarine battery pod support rings and penetrant testing and thickness check on the battery pod base material for pitting and corrosion on the surface as per client requirement.

Actively involved in in-service inspection MPI and PT for spherical tanks C seam and L seam and visual testing inside the spherical tank. Performed UT and MPI on the structural channel; performed on the heat exchanger inlet and outlet and fin fan coolers; UT lamination check performed on the plates with brazes welding; performed PAUT on stainless steel tanks for TUV

Sep.2010- Nov 2010 with Tarapur Atomic Power station as NDT Inspector May 2008-July 2010 with NDT CTC as Site in charge

May 2011-Aug 2013 with Sievert emirates inspection LLC as NDT inspector /Document controller/asst PAUT operator

• Worked on IGD-5 (Habsan) project with GASCO client and accountable for carrying out the UT lamination check on the big dia pipe for Olet attachment.

• PMI carried out on the various alloys like SS316, 316L, and 304,304L. Worked as a Permit to work (PTW) for radiography.

• performed PT and MPI on the pipe attachment pad in Habsan -4. ahdnled NGL-4 (GASCO) project and actively Involved in QC activities like welding and painting, hydro test package; arranged team for ND activities involved in the project from the sub- contractor.

• handled ADCO BAB (Shutdown) project and worked as operator ADCO Bab shutdown project for IRIS tube inspection; monitored the corrosion rate, through holes’ leaks checking; worked on ADCO BAB (Shutdown) with ADCO client and LRUT performed on the Jabel Danna oil storage tanks lines for ADCO; handled SGD-4 (Shah Gas Development) Client - Al Hosn; BOROUGE -3 Borouge -1&2 (Shut Down).

• Participated in various activities like MPI and PT, UTG, Visual testing; performed UTG on the nuclear reactor lines

• Worked with NTPC (National thermal power corporation) client and performed Radiography film interpretation carried out Site .

• handling activities; conducted Inspections of heat exchanger tubes by visual testing, Inspection of tanks external and internal inspection of shell, roof, and base plate, all nozzles and related NDT activities, painting, vacuum test. Interpretation of radiographs, Inspection of in- service pipes as per P&ID. A C A D E M I C D E T A I L S

• 2008 Bachelor of Science in Chemistry (B.Sc.) from Andhra University, Andhra Pradesh, India

• 2010 MBA (Master of Business Administration -ICFAI). Technical Courses/ Trainings:

• ASNT NDT Level III – UT, RT.MT.PT (cert ID 208478 Exp 2028 )

• Guided wave Level II from Guided wave LLC (LRUT level II- MssR 3030)

• Lead Auditor ISO (Cert. No: IRCA –A17120) Q

• API 510 (Pressure vessel Inspector) (Cert No: 57294)

• API-570 (piping inspector) (Cert No: 57585)

• API -653 (Above Ground storage tank Inspector) (Cert No: 105068)

• Construction Safety Orientation Course (CSOC) - (ATPCSOC-2014-B359P-1451)

• Oil and Petrochemical Safety Orientation course (OPSOC) – (AG-PI-PRO100-2285)

• Confined Space Manhole Course – (AG-PI-PRO1111148)

• Work at height course - (ATP-WAHW-2014-B353P5532) Date of Birth: 15th June, 1988

Linguistic Ability: English, Hindi, Tamil, Telugu

Passport Details: J3640427

Safety Certifications:

• Shipyard Safety Supervisor Course (SSSC) – (S/N SSSCAMI-201443007)

• Radiation Safety Officer (RSO) Course from Sievert emirates LLC –Abu Dhabi

• L5/L6 Licensee certified from National Environmental Agency Singapore –(L5/04540/0018)

(L6/04540/0019)

Memberships

• Member in American Society for Non-destructive Testing (ASNT), USA.

• Member in American petroleum institute (API), USA



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