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Quality Manager Operations

Location:
Candler, NC
Posted:
October 23, 2022

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THOMAS (Gene) McCURRY

ads5mv@r.postjobfree.com

*** ********* **** *****, ** 28704

OPERATIONS/QUALITY MANAGEMENT

Dynamic Motivated Professional with more than 30 years of experience in Operations and Quality Management. Consistent track record for meeting balanced scorecard goals and objectives. elimination

Expertise Operations and Quality Management. Lean Six Sigma, Change Agent, Lead/Coach for Cultural Change, Strategic planning, Budgeting, Purchasing, Human Resources, and Performance Management. Internal / External / Layered Audit system, QMS, APQP, DCP, PPAP, FMEA, PPM. Storyboarding, Waste Elimination

Achieved Six Sigma Green Belt, TS 16949 Lead auditor certification, Supplier of the year Volvo, New product launch with 18 months of zero PPM on $760 million annually. Launched 3 satellite plants in 9 months. Implemented Layered Audit System and balanced scorecard

Proficient in a variety of computer programs and manufacturing software applications including MS Professional Office, SAP, Oracle, AS 400, MRP and budgetary control.

PROFESSIONAL EXPERIENCE

Reliability Engineer

Pactive Evergreen, Canton Plant

I Worked as an engineer in the utility and recovery area for 4 months. 3/22 to 7/22

Operations Manager

Hubbell Electrical, Arden NC 10/16/15 to 6/1/17 Quality Manager 6/1/17 to 7/16/21 Manufacturing Manager

Lead a team of 1 Engineering Manager with 4 AME. Lead Materials Manager with team of buyers and schedulers. Lead EHS Engineer . Also had 4 Supervisors and 6 leads that directly reported to me.

Key responsibility to lead the development and implementation of quality management and process improvement systems for continuous improvement and waste elimination.

Oversees QMS system, packaging and continuous improvement efforts. Leads investigative process and resolution of customer quality issues. Manages, supervises, and leads development of all quality and manufacturing personnel. Works collaboratively with internal and external stakeholders to ensure quality specifications are in compliance with internal specifications and external standards. e.g, with regulatory agencies. Participates in planning for growth, and coordinating the development and implementation of a strategic plan. Maintains and monitors accurate records. Creates budget for department, tracks expenditures, usage and assigns inventory duties.

Codify, Greer, SC 3/2015 to Present

Codiphi is an arm of Lumbee Enterprises that does consulting for BMW on QMS and operating systems to meet BMW standards.

Senior Consultant

Key Responsibility for supplier audits and development of suppliers to BMW to include QMS and operations overview with turnaround plan.

CON MET, Canton, NC 1/2007 – 3/2015

Con Met is a tier 1 class 8-truck supplier market leader for truck parts. The Canton plant has 585 employees with a sales of $420 million and the leader of there market for interior truck parts.

Quality Manager

Key responsibility for QMS throughout the organization to include 4 plants 8 Quality Engineers, 24 Quality Technicians, and 26 Quality Liaisons embedded at our customer.

• Supplier of the year to Volvo heavy truck 2011.

• Passed TS16949 audit with zero findings Feb 2013.

• Plant PPM is 49 with 4 of our 7 customers at zero. Plant has seen a steady decline in PPM in the past year.

• Implemented layered audit system with accountability built in. Implemented Hold Tag system for accountability and traceability.

• Launched 60 million in new business with PACCAR to include over 300 new part numbers 70 new tools 175 PPAP, 65 AAR, 56 SRDC. 45 Capability Study with full CMM Layout on all.

Operations Manager

Key responsibility for all manufacturing including 26 injection mold machines, 5 assembly lines, a robotic paint line, and hydrographic line. Oversee maintenance and engineering for a plant of 16 supervisors, 3 managers, and 365 hourly employees. Added 60 million in business over 15 months.

Transferred interior cabinet line from #1 competitor with zero impact to the customer. Move added $8 million in sales. Operating for 18 months with 0 PPM to Volvo.

Relocated interior line from Findley industries for Navistar truck within 5 weeks while avoiding disruption to production. Netted $15 million in sales and dissolved 20-year barrier with Navistar.

Led company from PPM of 25000 to 51 for customers Freightliner, Volvo, Paccar, Navistar, Mack. Achieved through implementing new quality system for operations with strict accountability.

BORG WARNER THERMAL SYSTEMS. Fletcher, NC 1999-2007

The Borg Warner Fletcher plant is a tier 1 supplier for automotive cooling systems with 450 employees and $112 million in plant sales annually.

Product Line Leader

Oversaw 9 supervisors and 145 hourly employees across 3 shifts. Scope of responsibility included all operations and maintenance for product line comprised of Ford, Chrysler, GM, John Deer, and Nissan.

Led lean event that decreased down time by 40% and slashed headcount by 35%. Decreased change-over time part-to-part by 75%. Resulted in cost savings of $1.2 million per year.

Created visual inventory system for all WIP components that reduced change-over and inventory. Saved $750,000 annually.

Set up a cellular manufacturing cell with 12 CNC turning centers that reduced headcount and 2500 square feet of floor space. Yielded savings of $525,000 per year.

EATON CORPORATION, Fletcher, NC 1981-1999

Eaton Corporation is a diversified power management company with recent annual sales of $11.9 billion.

Supervisor

Supervised 55 employees on a single shift. Held responsibility for 100 CNC machines producing aluminum and steel and 3 assembly lines that produced cooling systems for automotives.

Spearheaded project to eliminate bottle neck in process to hard-turn steel instead of O.D. grinding using sumaboron tooling in a CNC lathe.

Consistently set production records for plant and achieved zero PPM for 3 years consecutively for 7 different clients.

Helped in obtaining Q1 certification, TS16949, ISO9000

EDUCATION

MBA, Business

BS, Business Administration

Montreat College, Montreat, NC

Thomas E McCurry ads5mv@r.postjobfree.com



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