Inspection Engineer Qc
Resume:
Inspection Engineer- Multi Discipline _ Ahammed Shafiq K Page 1 of 4
Ahammed Shafiq k
Multidiscipline inspection engineer(welding/coating) Experience : 9+ years
***************@*****.***
PROFESSIONAL QUALIFICATION
BTECH- Mechanical engineer
AWS Certified Welding Inspector: CWI
Certificate No: 13102761
BGAS Certified Painting Inspector Grade 2
Certificate No: 756617
Certified ASNT Level- II as per SNT-TC-1A in RT, DPT, MT & UT. COMPUTER SKILLS
Well versed with Microsoft Windows, Outlook, MS Office (Word, Excel & PowerPoint). PROFILE SUMMARY
An experienced Quality Assurance/Quality Control professional working as Inspection Engineer- Multi discipline with 8+ years of experience in Petrochemical Complex, oil, Gas & Power Projects. Having thorough knowledge of International Codes & Standard and Quality procedures. Hand on experience in review and approval of Quality documentation, Method Statements, Inspection & Test Plan, Procedures and capable of conducting Pre- Inspection Meetings.
SPECIFICATION CODES KNOWN:
BGAS, ASTM, ANSI, BS, ASME, ASNT, ISO, NACE, MESC and ADNOC Specifications. AREAS OF EXPERTISE
Client Coordination
Inspection & Test Planning
Mechanical and chemical lab testing
Quality documentation
EMPLOYMENT HISTORY
June 2020 to Till Date
Working with Fortune Engineering & Energy Services Position : Inspection Engineer – Multi Discipline. Projects Undertaken:
Project : EPC for upgrade of oil export flow measurement in ADNOC field to fiscal service quality End User/Client : ADNOC
Sub Contractor : Technomak, Abu Dhabi
Vendor : OSC Dubai
Duties and Responsibilities:
Pre-Inspection Meeting at the beginning of the inspection activities with Subcontractor/Vendor representatives for understanding QA/QC requirements.
Witnessing Procedure Qualification Test (PQT).
Raw material inspection- Pipes & Tubes, fittings, flanges/ Welding Consumables/Abrasives/ Epoxy Paints. Inspection Engineer- Multi Discipline _ Ahammed Shafiq K Page 2 of 4
Review of final documentation / Dossier & Release of spools to site.
Witnessing shell test and seat test for the below mentioned valves as per Approved ITP
• Gate valves
• Globe valves
• Ball valves
• Check valves
• Butterfly valves
• Motor and Manual operated Valves
Review project procedures and specifications.
Review of ITP, WPS/PQR, PWHT & Hardness Test Procedure, NDE Procedures-RT/MT/UT/PT, Positive Material Identification/Welding consumable Control/Pickling & Passivation Procedures.
Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
Verifying that welding inspection has been performed and joints have been released with NDE, PWHT, Hardness testing as per project specification.
Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
RT film interpretation and RT reports review for welded Butt joints.
Witnessing DPT, PAUT, MT on the welded Butt joints.
Carried out surveillance during PWHT of Alloy Spools and review of PWHT report.
In-process surveillance to verify compliance with specified piping erection procedure including Pipe internal cleaning, flange alignments, torqueing etc.
Performing piping walk down inspection and completing punch lists. Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing, verify test limits in P & ID matching with field.
Witnessing Pressure test- Hydro and Pneumatic as per Test package for both Piping and Pipelines. Further Accepting/ Rejecting based on result.
Witnessing Water draining, Flushing, Air blowing after testing.
Surface preparation checks after blasting- Degree of Roughness (Surface Profile) using surface replica (Testex) Press-O-Film Technique on blasted surface & Degree of Cleanliness (Visual assessment) as per blast cleaned standards.
Witnessed Dust level check & Salt contamination test for soluble salts on blasted area.
Verifying the batch certificates of Paints.
Witnessed Final Coat inspection- DFT check, Visual Check, Holiday test (Spark Test) on the Epoxy coated Surfaces.
Handled shutdown QC activities as per approved ITP and procedure at ASAB and BU HASA CDS March 2015 to May 2020
Position : QC Engineer-Mechanical
Company : FTV PROCLAD, Dubai
Projects Handled:
1. Project: EPC for Rumaitha North CO2 injection pilot project Contractor:Alsa
Client:ADNOC
2. Project:EPC for BAB far North CO2 Injection pilot Project Contractor:Alsa
Client:ADNOC
3. Project:SHAH DENIZ Stage 2
Client:British Petroleum
Inspection Engineer- Multi Discipline _ Ahammed Shafiq K Page 3 of 4 4. Project:Ghaba North Redevelopment Project
Contractor:Dodsal
Client:ADNOC
5. Project:Future Growth Project/Wellhead
Client:TCO
6. Project:Rabab Harwell Integrated Project
Contractor:CCC
Client:PDO
7. Project:UMM LULU PhaseII Full field development Project Package 2 Client:ADMA OPCO
8. Project:Effluent water treatment and Injection plant Contractor:DODSAL
Client:KOC
Duties and Responsibilities:
Performing Inspection activities on Pressure vessels, CRA Clad and CRA Steel Piping.
Monitoring of Welding activities that include compliance with qualified and approved welding procedures and verification of deployment of qualified welders.
Performing NDT Co-ordination, Monitoring &Evaluation of Heat Induction Bends
Inspection at various stages of Piping that include; as per approved ITP,
Material identification, Edge preparation, Fit – up and Orientation of Piping, Welding.
Verification of electrodes, Filler wire and other consumables. Ensure the
proper storage and handling of welding consumables to approved procedures.
Visual Inspection of Welds prior to NDT.
Schedule the welds for RT after clearing visual inspection.
NDT Co-ordination, Monitoring, Evaluation & Preparation of Reports.
Perform RT Film interpretation.
Perform Final Inspection of completed Piping that include Visual &
Dimensional, Stream Cleaning and Packing.
Responsible for all NDT activities (PT, RT, UT, Alloy Verification, Clad Thickness & Hardness Tests).
Hands-on experience in performing PT, UT MT & RT.
Witnessing of Mechanical Testing (Tensile test, Bend test, Impact test,Bend test & Hardness test).
Witnessing of Chemical Testing (For Nickel Alloys and carbon steels) Witnessing of Corrosion Test (G28 & G48).
Co-ordination with production for day-to-day activities and prioritize Inspection based on the project requirement/schedule.
Prepare QA/QC documents for Inspection activities that include Fit-Up Report, Weld Visual Report, NDE Reports
& SCR’s.
Prepare and submit MRB for QA/QC Engineer review and approval. Review and approve material certification
Witnessing and review Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR).
Preparing/Review Inspection Test Plan (ITP).
Carryout calibration activities for gauges and instruments etc.
Carryout the receiving inspection of spools, raw materials, gaskets and fasteners at site as per approved ITP.
Carryout the fit-up, weld visual inspection, and dimensional inspections for both piping and structures at site as per approved ITP.
Carryout the review of all the NDE reports including MPI, RT, UT, and PT as per approved ITP. Inspection Engineer- Multi Discipline _ Ahammed Shafiq K Page 4 of 4
Carryout surface preparation and painting inspection as per approved ITP as follows.
Surface roughness inspection
Dust level checking.
Salt contamination test.
Surface temperature and humidity checking.
DFT checking between each coat and after the Final Coat.
100% Visual inspection.
Witnessing Adhesion test.
Prepared Final QA/QC Dossier as per MRB index.
May 2013 to February 2015
Position : Mechanical Engineer
Company : Hindustan Constrction Company
Duties and Responsibilities:
Responsible for all NDT activities (PT, RT, UT, Alloy Verification & Hardness Tests).
Witnessing of Mechanical Testing (Tensile test, Bend test, Impact test, Bend test & Hardness test).
Witnessing welding activities.
Preparing Quality related documents.
Contact this candidate