Power Plant Steam Turbine

RESUME

Manoharan_****@redifmmail .com

*********.*********@*****.***

P.MANOHARAN +91-994*******

Carrier objective:

15+ years’ experience in Manufacturing Engineering, Manufacturing operation and Quality Management, Aiming for a key position in Middle level management and to apply my skill and Knowledge in Dynamic fast –paced environment that provides a continuous personal and intellectual challenge...

To reach the pinnacle of perfection through continuous skill and up gradation to create value throughout the organization

Professional experience:

Note: 6week Japanese language training at AOTS/ One year worked at Toshiba Japan

October

2020 to

till date

Educational Qualification:

B.E.Industrial engineering Navi Mumbai –passed 2010

Diploma in Mechanical engineering(passed in1992) SRI Ramakrishna mission Technical institute Mylapore, Chennai. Proven Expertise:

• Automobile components/ Steam Turbine parts manufacturing process.

• Green field projects.

• New project Development.

• SPC process capability study/.Machine capability study& Process capability

• Project management.

• Supplier new product development

• Process engineering, Value stream mapping,

• QA management.

• Lean Manufacturing/ KAIZEN/PFMEA/ PPAP /APQP/ Six sigma

/5S./8D

• Certified Internal Auditor for ISO9001:2008.

• Purchase negotiation of tooling, insert hand tooling & safety accessories

Manager-Manufacturing

Prime source Industries-Chennai

All kinds of Machining and supply of General Engineering parts and Automobile parts to Automobile sector

Personnel INFO:

Marital status :Married

Plotno:85,door no:25,

Lakshmi nagar

IInd main raod,Porur

Chennai-600116

Languages:

Tamil,Engilish:Read,write

speak

Kanada:Speak

Japanese: Speak

Software:

MS office2010,

AUTOCAD.

Expected salary: Negotiable

Page1 of 3

Dec2009

~

February

2019

February

2007~

February

2009

Assistant manager: Machining and Finishing shop

TOSHIBA JSW POWER SYSTEM(P)LTD(TJPS) - Chennai

Manufactures and supply of super critical turbines and Generators (175MW to 1000MW) for thermal power plant in India and JAPAN (KEHIN). Unit of Manufacturing capacity of 3000 MW /per year

(ISO9001:2008-Certified company)

Key Deliveriyable:

Leading overall manufacturing project, Nozzle

Diaphgragm,Packing head, Packing ring and oil deflectors of Steam turbine parts Included Facility planning,tooling,prodction planing,hand tools and assembly tools as per PPC schedule.

Leading and Facilitate productivity improvement &Man hour reduction through(SGA) in Nozzle diaphragm machine shop digestion ratio improved from 40% to 65%

Established, Nozzle Diaphragms, Packing head, Packing ring and oil deflectors manufacturing process, productivity improvement Thru Lean manufacturing.

Preparation Manufacturing Instruction (MI)/Manufacturing process Specification for Steam turbine parts for NEW facilities.

Review of CNC program check-(Error free program)

Safety management Thru HIRA aspect impact and KYK(Danger prevision)

Shop floor Administration, People management around 60+ employees CFT from inter departmental like engineering, CAM, QC.

Cycle time reduction- in nozzle diaphragms-1.25/1.50/1.75-8UN threading hole drilling- in HMC- from 8 Hrs to 2Hours, Existing S key, support bar &partition locking Operation (b) VTL-Turning process cycle time time reduction from 3Hrs to 1.5Hrs

Development of Machining process Assy type nozzle from Korea to Toshiba-In-house from105 L reduces to 65L

Senior engineer-Machining:

Madras engineering (P)LTD-Chennai-Maraimalai nagar - Manufactures and supply of Automatic slack adjuster(ASA),Self setting Slack adjuster(SASA) and Manual Slack Adjuster(MSA) for All brake system for Four wheeler HCV/LCV vehicle .

(MEL is ISO9001,QS9000,TS16949 Certified company). Madras engineering (P)LTD-

Key Deliveriyable:

Cell re-engineering through value stream mapping reducing 2 manpower to1 manpower to operating machine.

Reducing the setting time reduction in Nipple hole drilling Tapping operation in MSA body from 30Mintues to 5 mintues.

Reducing PPM in MSA body cell from2000PPM to 500 PPM & Increasing Through pass out put 45% to 95%

Production line for continuous improvement, cell reengineering and Man power planning.

Automatic slack adjuster body,ASA MSA, SASA components operator Fatigue,ZIG ZAC layout- replacing by value stream mapping.

Six sigma project of MSA,ASA and SASA component process capability Improvement& cost reduction

Page 2 of 3

February

2006

~January

2007

October

1998 ~July

2005

April-

1993 ~

April1998

Assistant engineer: Machine shop

Axial India limited(P)LTD:Sriperumpudur

-Manufactures and supply of Differencetial unit and housing for All Four wheeler Vehicle/HCV, LCV vehicle. MEL is ISO900, QS9000, TS16949 Certified company.

Key Deliveriyable:

Production line for continuous improvement, cell reengineering and Man power planning.

Process planning for Automobile components for new production line turning CNC,SPM,Fixture and tooling.

Member production engineering(PED):

TVS Motor company(P)LTD Hosur: TVSM is a among top three wheeler, Two wheeler Manufacturing in India and one among the five, Two wheeler MFG in ASIA(Motor cycle: Victor,Centra Fiero FZ,STAR MaX100R),(Scooter:Scooty2s,Scooty PEP),and(Mopeds:XL super,Super HD,TVS50)

With service about5000 employee and 3000 crore Turnover per annum. Third DEMING/TPM Awarded company.

Key Deliveriyable:

Hands on experience in CNC Fanuc control

Facility Planning Included tooling, Fixturing,hand tools and assembly tools as per PPC schedule overall manufacturing project, Cylinder head cell/ Scotty Front forke suspension parts.,

Solving the problem through QC story Approach

Machine capability measurement-Lead time reduction for Geometrical parameter

Process capability improvement in 2 stroke scooty frame line/Cylinder head/Crank case cell-

Reduce PPM in Victor muffler welding cell 500PPM to 100PPM and increasing through pass out put 45% to 95%.

Rear fender and front fender Sheet metal components- for star Motor cycle project- Fixed tool cost 60L saved

Frame body a welding more welding distortion reduced and Fit and finish improved

Cylinder head profile valve machining leakage 5% reduce to 1%

Document preparation TMOS and QCPC.

Junior Engineer(Quality Assurance-QA):

RANE Engine Valves LTD-Hyderabad

(ISIO 9002 Certified company)

Manufactures and supply of Tappet and Camshaft for various automobile engineering All Two wheeler and Four Wheeler Vehicle/HCV, LCV. Key Deliveriyable:

SPC Implementation. Preparation of Quality plans

Implementation of SQC Technique Control chart, Pareto analysis Gauge R&R Study).

Handlying of profile projectior, surface tester, Microhardness.

Solving the problem through QC story Approach.

Using 7SQC Technique, solving quality problems in Line Inspection &Final inspection.

Tappet vale machining more rejection due to tool variation- at supplier end –through pass out put at In-house40%-increased to 95% Page 3 of 3

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