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Energy Ltd Instrument Engineer

Location:
New Delhi, Delhi, India
Salary:
Negiotiable
Posted:
December 09, 2021

Contact this candidate

Resume:

Linked In: Vivek Gupta

adplqe@r.postjobfree.com

Skype Id: vivekgupta50

+91-971*******

Key Impact Areas

Current Work Location: Iraq, Basrah, Zubair Oil Field

Working Company: ZFOD/ENI (28/28 Rotation)

Executive Profile

Experienced Professional with 11+ years of extensive, diversified and global experience in FEED, Detailed Design Engineering, HAZOP/IPF review, Erection & Commissioning / Start-up, Maintenance in various Oil & Gas, Refinery, LNG and Petrochemical projects.

Job responsibilities include Basic Engineering, Detailed Design Engineering, Preparation of all field instrument requisitions, Vendor Bid Evaluations, Participation in Design, HAZOP reviews, IPF review, Co-ordination with other disciplines, client, vendors, and team members.

Proven track record of preparing and executing the project and ensuring that work is carried out in accordance with the company’s standards, procedures and client’s satisfaction.

Underwent various training courses applicable to Control systems, safeguarding systems, and field instruments

Successfully led the site management of construction activities and with hands-on experience in projects involving shutdown maintenance, troubleshooting, calibration, installation, loop checking & commissioning activities of foundation field bus & smart instrumentation devices

Identify and assess the new technologies and systems to allow improvements and facilitate design and operability which may provide more efficient & cost effective solutions in the project.

Gained expertise in meeting business units objectives and goals, ensuring safe and efficient operation of the plants, formulating and implementing the operational SOPs with emphasis on safe, reliable and system performance and efficient operation of the plants

Work Experience

Industries

1.Oil & Gas ENI Iraq (Zubair Oil Field Devlopment, Iraq)

Through (Weir Oil and Gas)

Plant Name: Initial Production Facility IPF-Hammar, IPF-Rafadiya, IPF-Zubair Location: Basra, Iraq

Designation: Instrument & Control Engineer Duration: From Aug 2017 to Till Date

2.Oil & Gas Kuwait Oil Company (KOC)

Through (Gulf Spic)

Plant Name: Booster Station (BS-131,132), Early Production Facility (EPF-50)

Location: North Kuwait Designation: Instrument Engineer

Duration: From Jan 2016 to July 2017

3.Gas Plant Jindal Synfuels Ltd

Plant Name: Coal gasification plant (Gasifier Unit, Ammonia Recovery Unit, Sulphur Recovery Unit) (Petroleum Division of Jindal Steel & Power Ltd.) Location: Angul(odisha),India

Designation: Assistant Manager

Duration: 2nd Oct. 2013 to 1st Jan 2016 (2 yr 3month)

4.Refinery (Oil &Gas)

HPCL- Mittal Energy Ltd.

[Guru Govind Singh Oil & Gas Refinery] Plant Name: Delayed Coker Unit (DCU), LPG Treater Unit, Nitrogen Plant

Location: Bathinda (Punjab), India Designation: Instrument Executive

Duration: From 21st Nov 2011 to 12th Oct.2013 (2 yr)

5.Petrochemical Company Kutch Chemical Industries Limited,

Plant Name: Para Nitro Chloro Benzene Location: Gandhidham (Gujrat), India Designation: Instrument Engineer

Duration: 20th July 2009 to15th Nov.2011 (2 yr 3month)

Academic Details;

Bachelor’s Degree in Electronics & Communication Engineering

Professional Certifications/Trainings;

Emerson Delta V-Foundation Field bus DCS & Field Instruments Professional Intergraph Smart Plant Instrumentation (SPI/In-tools) Hazard Identification / Industrial Safety / Safety Foundation / Basic life support first Aider

Computer Hardware & Network Engg

TRAINING ATTENDED;

1.Safety Training

Safety Training of onsite/ offsite Emergency, work permit (Hot work, Cold Work), Electronic Work Permit and First Aid at Safety Training Center- HMEL-Guru Govind Singh Oil and Gas Refinery Bathinda-Punjab(India), Kuwait Oil Company(Kuwait),Zubair Field Oil Development (Iraq) .

2.Industrial training

Organization

Honeywell Automation India Ltd, Pune

Training Title

Operation, Maintenance and Safety for Process Control

Technology Used

DCS- Honeywell Experion® PKS C300, PLC- Honeywell Safety

Manager

Training program Synopsis

DCS, PLC and SCADA Systems

PLC and SCADA:

Process Control Fundamentals, PLC Fundamentals and its applications,

PLC Hardware components,System configurations, PLC programming

concepts, PLC programming software, Ladder logic development and

implementation, SCADA Architecture, SCADA communication with PLC,

Process monitoring and control from SCADA

Distributed Control Systems(DCS)

Distributed control system fundamentals, DCS system architecture,

Database organization in DCS, Process operations in DCS, Database

Configuration, Control algorithms, DCS implementation concepts,

Configure process operations schematics

Duration

2 months (24 May 2009 to 18 July.2009)

IT Skills ;

Windows, MS Office and Hardware & Networking

Package & Control System Exp;

Emerson Delta-V Foundation Field bus

Yokogawa CS-3000 DCS / Triconix Safety Instrumented System Anti-Surge Control System

Honeywell DCS - TPS (Experian)

ESD System of Honeywell FSC & SM (Safety Manager) Bentley Nevada - Vibration Monitoring System

Roles & Responsibilities;

JOB PROFILE

Maintenance:

•Predicative & Preventive break-down and Shut-down maintenance of various types of process instruments. Like Rosemount, Fisher, Honeywell, & Yokogawa, Familiar with Analog & Smart Transmitters.

•Servicing & Calibration also on line trouble shooting of various types and make of Fisher, Samson,, Dembla, Control valves up to 40” shut-off valves and safety valves, PCV etc.

•Calibration and Troubleshooting of HART/FF Control valves Positionar DVC 6010, Siemens, Metso using 375/475 HART/FF Communicator.

•Worked with DCS - Yokogawa centum VP 2.3, Honeywell Experion C 300,Microverse 3200, Emerson DeltaV

•Worked with GE Mark Vie Gas Turbine control System, Solar Gas Turbine Taurus 60

•Worked with PLC -Yokogawa Prosafe-RS,Honeywell Safety Manager AllenBradley Logix5563,Centurion Plus

•Worked with Waukesha VHP Series Engine and Ariel Gas Compressor

•Trouble shooting, Fault Diagnosis and highlighting the problem areas.

•Knowledge of data sheets, instrument drawings, I/O wiring diagrams, P&IDs, calculation and specifications

•Preparation of Instrument List, I/O List, Study of Control Valve & Flow Element, Control Panel, and interconnection. Engineering and Conceptual / Functional Design, Graphics design, Loops/Logics implementation.

•Knowledge of different control systems and instruments

•Knowledge about DCS, PLC & Field Instrument.

•Preparation of engineering design and development of instrumentation systems and back-ups as per project requirement

•Integrated testing of database, graphics and logic as per drawing logic.

•Monitor and control process, loop checking with I/O System etc.

•Assist in selection of instruments, analysis of technical bid of instrument and vendor data review

•Responsible for Installation of instruments, Start up activities, interlocks checking, Commissioning of Field Instruments & Control System.

•Configure the field instrument & control system and networking of DCS.

•DCS/SCADA/RTU engineering activities & third party system interface

•Selection of control schemes, identify the appropriate control system, enquiry specification preparation and selections of instruments based on type of application.

•Manage the process measurement & control instrumentation & services to monitor record & optimize manufacturing processes

• Excellent analytical, logical and troubleshooting skills for Calibration, Preventive Maintenance of Control valve,Actuator,solenoid valve,relays,Pressure Transmitter, Flow Transmitter, Level Transmitter, Nuclear level transmitter, Pressure Switch, Pressure Gauge, Limit Switch, Float switch, proximity switch,Rpm sensor, vibration sensor, Mass flow meter, Current to pressure converter, Thermocouple, RTD, Temperature Indicator, Photo sensor, Clog switch, Temperature Controller,Ignitor, etc.

•Preparation of Daily Report, Monthly Reports and control charts for process parameters.

•As an Inst. Engineer carryon supervision responsibility of commissioning & Startup/Maintenance activity gain knowledge of Oil and Gas Project under guidance by knowledgeable and Expert Managers

Instrumentation Engineering (Field-MOC – Management of Change);

Focal point for the electronic system utilized to manage PACO/ Instrument MOC requests within the Company assets Processes MOC requests through the electronic system

Updates KPIs, prepares and distributes reports to communicate the overall health of the MOC process

Expedite individuals as appropriate to maintain a healthy system and ensure MOC requests are processed in a timely manner

Provides support and training in the use of the electronic MOC system and associated process workflows Liaises with other assets and inter discipline personnel to continuously improve processes

Collaborate and work closely with all multi-disciplinary teams such as HES, Facilities Engineering, Construction, Maintenance, Integrity, Production, etc

Maintaining the project lessons learned database, distributing and tracking action item status

Supports company maintenance program coordinating operational and administrative requirements internally and with 3rd parties

Assists in the development of maintenance budgets by providing input relative to policies, costs, established metrics, and projections

Performs procurement processes for required inventory

Ensuring that changes are managed in a satisfactory and professional manner. Ensuring changes are managed and implemented to project standards.

Provide interface support between field execution teams and external engineering teams Actively participate with the field execution teams carrying out systems completions support.

Attend any change management meetings to support site management understanding change and provision of ongoing change status.

Owner of interface register of known active interface problems. Provides accurate progress reporting and completion status.

Assist in the document redline process either making or validating red line change. Preparing work pack for complete MOC job.

Instrumentation Design & Detail Engineering;

Job responsibilities include Basic Engineering, Detailed Design Engineering, Preparation of all field instrument requisitions, Vendor Bid Evaluations, Participation in Design, HAZOP reviews, SIL Study, Co-ordination with other disciplines, client, vendors, and team members.

Ensure integrity of work scope and project work is executed with applicable Project codes, standards & tender requirements.

Develop and promote initiatives, ideas to improve cost effectiveness and productivity of the Project. Experience in selection of appropriate Instruments based on the process and system application.

Liaise with Project Manager, Manager to manage design within project budget and schedule framework. Preparation of project schedule and man hour estimates (CTR).

Involved in preparing Specification, Material Requisition & Datasheets for Pressure, Temperature, Flow, Level, F&G instruments, Analyzer instruments, Control Valves & ESD valves Etc.

Familiar with main automation contractor (MAC) concept and experience in handling automation contractors. Reviewing P&ID and preparing Instrument index, Instrument IO list. Involved in preparing Process narratives and safeguarding narratives

Familiar with different system architectures and system Technology viz; Yokogawa of Centum VP, CS 3000, Prosafe RS and

DeltaV Emerson Process Management System.

Familiar with Safety Instrumented System (IPF), Fire & Gas Detection System, HIPPS, Machine Monitoring System etc. Actively participated in carrying out FAT, SAT for Process Control, Shutdown Systems and Fire & Gas System.

Inspection and Testing of Instruments, Equipment’s & System at Vendor works. Review and approval of vendor calculations & Drawings.

Vendor package evaluation (Gas Compressor, Air compressor, Flare and Heater packages)

Involved in preparation of all types of FEED I&C deliverables, includes Cause & Effect drawing, Inst layout, Loop Diagrams, Cable schedule, MTO’s, and interconnection drawings.

Provided assistance in developing F & G Philosophy.

Involved in MOC review meetings, HAZID, SIMOPS & MOPO reviews Involved in DCS FAT / SAT activities

Guiding Designers to ensure timely delivery and quality of design packages Providing technical supports to Engineers, Designers and other disciplines. Inter-discipline engineering works, co-ordinations, Technical inputs for projects

Site Activity support (construction team) for Technical Query, Design changes, conduct activity base workshop. Conduct project technical meetings with various Instrumentation vendors (such as: Flow, Pressure, Temperature, level, control valve, on/off valve, ZV, etc.) to establish the project.

Review & Approve Vendor/Supplier Specs, Documents, and Drawings & Packages Vendor Dossiers.

On-Site Experience (Erection, Pre-Comm. & Commissioning and Start-Up);

Erection, installation of instruments, IO Check, PLC program preparation, simulation and commissioning and Startup of DCU, LPG Unit of HPCL Refinery and Thionyl Chloride, & Para nitro chloro benzene Plant in Kutch Chemical Industries Ltd.

Ensure overall construction is executed in accordance within applicable specifications, drawings, codes and standards and to the requirements of the Contract

Participate in regular on-site Contractor progress meetings, and interface coordination meetings and attend other project meetings as required

Analyzing scope of work packages for existing plant instrumentation and control modifications including preparation of site documentation, method statements, risk assessments, work permits, and safe work procedures

Spearheaded installation, inspection, QA/QC, loop checking, function testing, proof testing, calibration, fault finding, maintenance (predictive, preventive, corrective) mechanical completions, commissioning and start-up of electrical and instrumentation equipment/systems

Understand and be responsible for managing the site safety rules for the defined plant area.

Technically review construction documentation issued by EPC Contractor. Ensure the Contractor work scope is managed, controlled and risk assessed by the Permit to work

Participate in site safety audits regarding work execution, permits, work site standards and workforce knowledge of the work.

Instrument work safety and in accordance with all Permits to Work and safety practices, including Lock- Out Tag-Out (LOTO)

Ensure accurate progress reporting of physical scope completion and endorse as necessary daily progress report and time sheets

Read & referred location plan, P&ID, loop diagrams, ILD and cause and effect diagram

Worked in PLC, DCS, SCADA and communication systems. And develop and coach current local national Instrument team to build personnel competence

Ensured incorporation of the site changes to design drawings (As-Built) and communicate changes to the client Evaluated of the technical aspects of the products ensure the compliance with the project requirements and standards Carry out a detailed assessment of the commissioning work involved and assess the available resources and possible constraints in its execution.

Ability to review contractual documents and identify project requirements and constraints / risks. Ability to perform Job Safety Analysis (JSA) and toll box talk to executing the activities.

Inspect and ensure all construction activities are completed prior to taking up the system for commissioning and ensure the setting up of safety procedures for the same.

Plan/Direct/coordinates the daily activities related to instrument SAT/ Loop testing and functional testing. Provide technical support and problem resolving on different control and safety system: DCS/ ESD and F&G systems. Ensure that all safety and precautionary requirements and procedures are followed during the commissioning/Pre-Comm and start-up.

Ability to lead subcontractor for the safe execution of Pre-Commissioning / Commissioning activities in line with the schedule. Liaise with Sub-contractor execution team.

Hold regular review of risk assessment/meeting with the client on issues such as HSE.

Attend daily meeting with Commissioning coordinator and team leaders to update the progress and receive daily reports. Regularly contact discipline engineers and supervisors for solving problems related to project execution work safely. Liaise & Coordinate with commissioning engineers & supervisors and provide them technical support and guidelines for commissioning related issues.

Personal Details;

Date of Birth Languages Known Passport Reference

: 5th August 1987

: English, Hindi

: Z5359387 (Valid till April 2029)

: Upon Request

GAS TURBINE,

GAS COMPRESSOR

Rotating

Equipment

O & M

HAZOP/IPF/

REFINERY

Reporting &

Documentation

Erection &

KOC,HMEL

Commissioning

JINDAL SYNFUEL

Instrument

Instrument

QA/QC activities

Maintenance

FEED &

Resource

Detailed Design

Optimization



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