PROFESSIONALSUMMARY
SeniorExecutiveProductioninmachineshopwith17yearsofexpertiseinhandlingproductionsystems, organisingschedules,upskilingteams,maintaininginventorylevels,colaboratingacrossdepartmentsand achievingdailyproductiontargets.Handledhighlycomplexandvariedmachinesacrossofmanufacturing plants.Extensivehands-onexperienceinKaizen,5S,3C,preventivemaintenance,troubleshooting, ContinuousImprovement,downtimereduction,equipmentefficiencyimprovementandauxiliarystaff management.Resultorientedanddemonstratedabilityinhandlingdemandingcustomersandindriving variedproductionsystemsefficientlyandeffectively.
KEYWORDS
ProductionPlanning ProductionSchedules Troubleshooting CapacityPlanning 5S BestPractices BilofMaterials
CelManufacturing CostReduction DistributionManagement Safety InventoryControl Kaizen Kanban Labour Relations LeanManufacturing MasterScheduling MaterialsManagement Operations ProcessFlow Process Improvement Procurement ProductDevelopment ProductivityImprovement ProjectManagement Warehouse Management WorldClassManufacturing ContinuousImprovement Downtimereduction EfficiencyImprovement Maintenanceplanning.
FUNCTIONALEXPERIENCE
Providedleadershipfortheday-to-dayoperationsofthefacilityensuringthatthedailyproductiontargetsaremet consistently.
Providedthoughtleadershipandhands-onexperienceininductionHardeningandTempering.
WorkedwithqualitypersonneltoreviewproductconsistencyandincreasedProductivityby24%throughaCFT.Won theChairmanawardinTEI11-12.
Monitoredrejectionratestodetermineareasofimprovement.EliminatedonetypeofrejectionthroughSGA.Wonthe ChairmanawardinTEI12-13.
Reducedtherejectionlevelfrom1to0.50%throughfocussedreviewsandstructuredactivityplanning.
Reducedcycletimereductionfrom 63secto36secinfrontforkpipemachiningcomponentinMarshalCNC Machinethrougharigoursandsystematicapproach.
Reviewedandestablishedproductionschedulesandensuredestablishedinventorylevelswhileoperatingatthe highestefficiency.
Analysedworkforcerequirementsandcoordinatedthehiringandtrainingofpersonnel.
Monitoredoperationexpensesandresearchedwaystoreducecostswhilemaintainingproductquality.
WorkedcloselywiththeEnvironmentalHealthandSafetyteamensuringthattheteamisawareofsafetypoliciesand practices.
Maintainedinventorylevelsandcontroledflowofproduct.
Championed5S,3CandKaizeninitiativesontheshopfloor. S.ASHOKKUMAR
SR.ExecutivePRODUCTION
Mob:+91-989*******.Email:***********@*****.***
Conductedperformanceappraisalsandprovidedcoachingandguidancetoaloperationsemployees.
Encouragedandpromotedoperatinginacontinuousimprovementenvironment.
Removedwasteandconstraintsfromtheproductionprocessimprovingefficienciesandenhancingproductivity.
Communicatedwithresearchanddevelopmentandotherstodevelop new productandproductionstrategies.
Workedwiththepurchasingdepartmentdevelopingandimprovingsupplierrelationships. MACHINESANDSYSTEMSHANDLED
CNCTurningCenter.
3Axis,4AxisCNCMachining.
5axisCNCBendingmachine.
400Kwcapacityheattreatmentline.
200Kwcapacityheattreatmentline.
Cuttingmachinery.
Automaticstraighteningmachine.
SPMs-TubeExpansionmachinery,Tubeextrusionmachinery,Tubeswagingmachinery,Endmachiningcentreand Endfacingcentre.
100Tonmechanicalpress.
50Tonhydraulicpress.
Pushpointermachine.
Programmingandoperatingseries–Fanucsoftware.
Settinginconventionalmachines,HMC&VMCmachiningcentre.
ProgrammingfornewcomponentprovinginCNCturningcentre. CUSTOMERSINTERFACEDWITH
Toyota,Nissan,Honda,Gabriel,Hyundai,JBML,JohnDeere,MahindraandMahindra,TataMotors,Force Motors,MunjalShowa,Rane,Suzuki,Tenneco,Mando,Volkswagen,Ford,MarutiSuzuki,TELCO,Ashok Leyland,ArvinMeritor-Uk,andAKEBONO-JapanandVolvogroupcompanies. WORKEXPERIENCE
SeniorExecutiveProduction TVSSundramFastenersLimited Feb2019totildate. ProductionSr.Engineer TubeProductsofIndia,MurugappaGroup Dec2006toJan2019. CelIn-charge-Production RealTalentEngineeringLimited Nov2004toNov2006. Trainee RealTalentEngineeringLimited Nov2003toNov2004. EDUCATION
DiplomainMechanicalEngineering Dr.MGRPolytechnic Arani,Tamilnadu April2001. SSLC DonBoscoHigherSecondarySchool VeloreDist.,Tamilnadu April1998.