CAREER SUMMARY
Versatile, enterprising, dynamic, enthusiastic graduate boiler and mechanical engineer with 21 years of rich experience in utilities operation, maintenance and energy audit especially in the petrochemical and power generation sector in the Pakistan. Comprehensive engineering knowledge and skills on all aspects of boiler operation, utilities design, process integration and optimization with expertise in boiler and utilities process and proven competencies enabling production efficiency. Skilled and experienced in conducting energy audits and delivering energy optimization objectives in utilities operation.
CAREER OBJECTIVE
Proactive result driven professional seeking a challenging position in a Boiler and Utilities operation firm to utilize qualifications and 21 years plus operation and maintenance experience to deliver outstanding results by ensuring proper flow of manufacturing activities.
Areas of Interest: Plant Safety (particularly HAZOP,WHAT IF, JSA, FTA, FMEA analysis), Utilities operation, DCS operations, Continue economic rating, Operations Optimization, Trouble free operation, Material and Energy balance calculations.
SKILLS
Process Safety and risk Management
Work Permit Certified
Boiler errection, commissioning, operation and maintenance
Burner Management system
Utilities operation and maintenance
DCS operations
Maximo and Sap
Energy Audit, Energy Optimization
Lean Six Sigma
Creation of Excel calculation sheets for solving operational problems
MS office, Internet
Communication, Coordination, Problem Solving, Decision Making, Planning, Execution
Fire Fighting
PROFESSIONAL EXPERIENCE
Boiler Engineer, April 2013 to date
Department Production/operations/Utilities
Engro Polymer and Chemicals (Port Qasim Karachi, Pakistan)
Company Profile:
Engro Polymer and chemicals is large scale petrochemical complex that produce Caustic soda, Chlorine, Hydrogen, Sodium hypo chlorite, Hydro chloric acid, Ethylene dichloride(EDC), Vinyl chlor monomer (VCM), Polyvinyl chloride(PVC) and power generation.
Projects:
Errection and commissioning of 1200 refg ton/hr x 06 centrifugal water chillers make Carrier.
Errection and commissioning of cooling tower, Package type fire tube boiler 16 tons/hr.
Procedures updation safety critical defeat, special procedures, routine procedures, emergency handling procedures,
Key Responsibilities:
Responsible for operation and maintenance of two HRSG 47 ton/hr WP 38 bar G and Package type fire tube boiler 16 ton/hr WP 10 bar G, steam and condensate system, water treatment,
Operation of utilities Honeywell experion C-300distribution control system and Yamatake DCS that covers raw water management system of 6.5 million gallon, Fire water station, Carrier Centrifugal Water chillers 1200 refg ton/hr x 06, Demineralization plant 60x3 cu-m/hr, waste water treatment plant 350 cu-m /hr (Activated Sludge Process), Cooling towers(Induced draft type) 22500 cu-m flow at 6 degree Cdelta x01 and 580 cu-m/hr flow 6 degree C delta x01.Air compressors Ingersoll randcapacity 43cu-m/hr at 8 bar g x 04,Ingersoll rand capacity 10cu-m/hr at 8 bar g x 01, Compare capacity 05cu-m/hr at 8 bar g x 01,Air dryers 600 NM3 /hr x02 at -40 degree C dew point, PSA Nitrogen Generation unit 600 NM3 x 02 at 7 bar g, Emergency diesel engine generator 1500KW x 02, Develop daily production report.
Central control operation CCR rack room, HVAC room, fire alarm panel, Uninterrupted power supply units,
Operation of 15 MW tandem extraction condensing steam turbine,
Attend unit control group, sub HSE process, Jab safety analysis. Process hazard analysis. Incident investigation meeting.
Deputy Manager Boilers, October 2008 to May 2012
Yunus Textile Mills (Landhi Industrial Area Karachi, Pakistan)
Company Profile:
Yunus textile mills is well known and big textile manufacturing unit that export bed sheets, curtains and other domestic cloth application worldwide.
Projects:
Errection and commissioning of 1.2ton/hr waste heat recovery boiler make DDFC.
Errection and commissioning of 15 ton/hr capacity de-aerator self-design and manufacture.
Rehabilitation of 10 ton/hr WP 10 bar g fire tube package type boiler make DESCON engineering.
De-scaling and tube replacements of WHRB 8 ton/hr and fins tube economizer make DDFC.
Design and fabricate economizer of 500 sq.-feet heating surface area delta T 12 degree C.
Replacement of fire tubes of 8 ton/hr fire tube boilers makes DDFC.
Rehabilitation and modification of water treatment unit.
Key Responsibilities:
Responsible for operation and maintenance of 01 Package type fire tube boiler 10 ton/hr WP 10 bar G make Descon, Package type fire tube boiler 08 ton/hr WP 08 bar G make DDFC, Package type fire tube boiler 05 ton/hr WP 6 bar g make Ruston Thermax, WHRB 08 ton/hr WP 8bar g make DDFC, WHRB 1.2 ton/hr WP 8 bar g make DDFC, steam and condensate system, water treatment system at dying and printing unit.
Responsible for operation and maintenance of 01 Package type fire tube boiler 05 ton/hr WP 08 bar G make DDFC, WHRB 3.5 ton/hr x 02 WP 8bar g make DDFC, steam and condensate system, water treatment system at weaving unit.
Senior Boiler Engineer, May2006 to Dec2007
Serena Hotel Islamabad(Islamabad, Pakistan)
Company Profile:
Islamabad Serena Hotel is a leading 5 star Deluxe Hotel chain worldwide in hospitality industry.
Projects:
Replacement of fire tubes of 2 ton/hr fire tube boilers x 02.
Rehabilitation and modification of water treatment unit.
Redesign and fault rectification of Steam drying machine of laundry.
Key Responsibilities:
Responsible for operation and maintenance of 02 Package type fire tube boiler 10 ton/hr WP 06 bar G, Water heating unit of swimming pool, steam and condensate system, water treatment system.
Operation and maintenance of direct fire absorption chillers make LG capacity 1000 refg ton/hr x 03, Air handling units, Fan coil units, air compressors and cooling tower.
Main control room operation, guest complaints, facility complaints and fire alarm system.
Boiler Engineer/Power house Incharge, April 2005 to May 2006
United finishing Mills (Shahkot, Pakistan)
Company Profile:
United finishing mill is a medium textile manufacturing unit that exports bed sheets, curtains and other domestic cloth application worldwide.
Projects:
Construction of cooling tower having 300 cu-m/hr flow at 10 degree C delta.
De-scaling of fire tube boiler 05 ton/hr WP 7 bar g.
De-scaling of gas generators model Caterpillar 3412C.
Rehabilitation and modification of water treatment unit.
Installation of air compressor and dryer unit make compair capacity 10cu-m/hr at 10 bar g.
Key Responsibilities:
Responsible for operation and maintenance of 01 Package type fire tube boiler 05 ton/hr WP 07 bar G, steam and condensate system, water treatment system,
02 Gas Generators, Air compressors x 04, cooling tower etc.
BoilerAttendant March 2002to Dec2004
Manzoor sizing Industries(Faisalabad, Pakistan)
Company Profile:
Manzoor sizing Industries is well known local sizing industry that provides back process facility in textile industry.
Key Responsibilities:
Responsible for operation and maintenance of 01 Package type fire tube boiler 06 ton/hr WP 07 bar G make Ruston Thermax,
Responsible for operation and maintenance of 01 Package type water tube boiler 05 ton/hr WP 07 bar G make Babcock and Wilcox,
Steam and condensate system.
Water treatment system Ion exchange unit capacity 20 cu-m/hr.
Boiler Operator August 2000 toMarch 2002
Hamza Sugar Mills(Khanpur, Pakistan)
Company Profile:
Hamza Sugar mills is unit of Madina Group of Industries that produce 50000 KG/day white sugar/day for country use.
Key Responsibilities:
Responsible for operation and maintenance of 80 ton/hr WP 23 bar g double drum D typewater tube baggas,HFO and coal fired boiler make Heavy Mechanical Complex Texila,
Responsible for operation and maintenance of 60 ton/hr WP 23 bar g double drum D type water tube baggas,HFO and coal fired boiler make Ittefaq engineering,
Cleaning of heating surface, maintenance of primary secondary and induced draft fans, economizers, air heaters, main baggas carriers.
Tubes replacements, refractory work, burner cleaning, Baggas feeders etc.
Steam and condensate lines, pumps etc.
Water treatment system Ion exchange unit capacity 200 cu-m/hr.
Boiler Operator Nov 1998 to August 2000
Kamalia Sugar Mills (Kamalia, Pakistan)
Company Profile:
Kamalia sugar mills are unit of Pepsi cola Pakistan that produce 40000 KG/day white sugar/day for country use.
Key Responsibilities:
Responsible for operation and maintenance of 80 ton/hr WP 23 bar g double drum D type water tubebaggas,HFO and coal fired boiler make Karachi Shipyard and engineering works Karachi.
Responsible for operation and maintenance of 40 ton/hr WP 23 bar g double drum D type water tube baggas,HFO and coal fired boiler make Babcock and Wilcox United Kingdom.
Cleaning of heating surface, maintenance of primary secondary and induced draft fans, economizers, air heaters, main baggas carriers.
Tubes replacements, refractory work, burner cleaning, Baggas feeders etc.
Steam and condensate lines, pumps etc.
Water treatment system Ion exchange unit capacity 200 cu-m/hr.
ACADAMICEDUCATION
Government College of Technology Faisalabad Punjab Pakistan
3 years Diploma of Associate Engineer in Mechanical engineering (1995 -1998)
ICAS Canada Assessment Report Secondary School Graduation College Certificate
Government Municipal Degree College Toba Tek Singh Punjab Pakistan
Intermediate Certificate Board of Secondary Education Faisalabad Punjab Pakistan(Aug 1991 to May 1993)
Government Islamia Secondary School Toba Tek Singh Punjab Pakistan
Secondary School Certificate Board of Secondary Education Faisalabad Punjab Pakistan (Jan 1986 to June 1991)
Bee Creative Computer Institute Landhi Karachi Pakistan
Computer Course Office Automation 3 month
PROFESSIONAL QUALIFICATION
Board of Examining Engineers Poonch House Lahore PunjabPakistan
First class Boiler Engineer Competency Certificate Punjab Pakistan(March 2000 to Oct 2008)
PROFESSIONAL DEVELOPMENT
TRAINING:
May 2014 02 Days Fire Fighting from NBCD School of Pakistan Navy Karachi
August 2014 01 Day First Aid by Red Crescent Society Pakistan
July 2015 01 Day Emotional Intelligence
August 2015 Centrifugal Water chillers
PERSONAL INFORMATION
Residence Address: House No.R-14 Green Park City nearby Abbott Laboratories Quaidabad
National Highway Karachi Postal code 75120
Nationality: Pakistani
Date of Birth: 25 July 1977
Marital Status: Married
Languages: Fluent in English, Urdu and Punjabi
Hobbies: Snooker, Swimming
References: Available on request
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