J.SHEIKMYDEEN
B.E., (Metallurgical Engineering)
Email - : ado56z@r.postjobfree.com
Mobile: +91-957*******
CAREER OBJECTIVE
To be a part of a metallurgical process organization where I can fully utilize my heat treatment skills to make a significant contribution to the success of the employer and at the same time my individual growth
PROFESSIONAL EXPERIENCE
COMPANY : DELPHI-TVS Technologies Ltd.
DESIGNATION : Deputy Senior Engineer.
DURATION : 3 Years (June 2018 – till date)
INDUSTRIAL TYPE : Auto/Ancillary Industries
DEPARTMENT : FACTORY PRODUCTION ENGINEERING
DELPHI-TVS is a JV Delphi automotive systems, France - and T.V. Sundaram Iyengar & Sons, India. It is an ISO 14001, TS16949 & OHSAS 18001 certified company manufacturing of Pump, Injector, Common Rail, EOU (DFP 3) and Filter
KEY SKILLS
Specialized in Low pressure carburizing, Brazing& Surface treatments
Hands on Experience & Trouble Shooting in Low Pressure Carburizing, Surface Treatments & Brazing
Knowledge on inventry,WIP management, production planning, plant maintenance
Unconventional machining process (TEM) and Basic knowledge in Machining
Metallurgical analysis using SEM, Micro/ Macro Hardness tester, Case depth, Microstructure analysis.
Failure analysis of material and Field failure analysis
Quality assurance and Special process qualification involving for Heat treatment and Surface Treatment
Capacity Planning & New process development in heat treatment
Existing process development in Heat Treatment and documentation
Capacity Enhancement & Cycle Time reduction in Heat Treatment processes
FTQ reduction in In-house process by QIT team using Problem solving techniques
Kaizens implementation for Tools & consumables cost, Scrap Cost Reduction ROLES AND RESPONSIBILITIES
TO run production effectively as per plan and reduce production losses
Qualifying furnace heating cells through Temperature Uniformity Survey.
Conducting Internal Audit and action points against non-conformity.
Introduce Poke –Yoke for improving quality and to eliminate customer defects.
Monitoring & reduction of Tools & Consumables cost & Scrap cost
Project creation & completion for Tools & Consumable cost reduction
Project for Capacity Enhancement & Cycle time reduction of Heat Treatment processes
Preparation of manufacturing documents – Process flow, PFMEA, Control plan, Stage drawing, Standard Operating Procedure and controls like PMF, Changeover record
Handling In house customer complaints and initiate Corrective Actions & Counter Measures for
Detected NC Product.
Providing weekly and monthly reports for Heat Treatment Tools & Consumable cost details, Key projects details for Heat Treatment processes to management review.
Active participant in Daily Work Management meeting for solving issues and meeting the day-to- day requirements
Implementing Kaizen & 5S Concepts in working Environment
Wear Parts Management & Life monitoring
Taking actions to improve & maintain OEE,OPP
Qualifying In-house Heat treatment batches for next operation by ensuring the parts as per drawing requirements by inspecting Hardness, Case Depth and Microstructure
Assuring metallurgical quality of incoming Raw Material, Forging, Heat Treatment and Surface Treatment.
TEAM MANAGEMENT
Supervising, motivating and monitoring the performance level of the operators
Reducing the Rejections& FTQ in Surface Treatment & Brazing by QIT Projects
SGA,QIT Facilitator for the team in our Organization PROJECTS UNDERTAKEN
LOW PRESSURE CARBURISING FURNACE QUALIFICATION
OEE improvement and effective power utilization in LPC
Projects are carried over in LPC to avoid discoloration issue on components,
Project to arrest tunnel pressure raising issue during carburizing period in LPC
Project to increase production and to reduce power cost in brazing
Project to eliminate uncoverage and fixture mark issue In blackenilng process
The project to validate and assign particular cells with respect to particular components based on the cell condition in a metallurgical approach
NEW PRODUCT DEVELOPMENT
Established and involved in new Carburizing cycle (Heat treatment process) for the BS6 application fuel injection components.
Evaluate and inspect the parts for metallurgical requirements like hardness, case depth,
% Carbon, Microstructure, dimension Analysis before and after Heat treatment
Have created Recipe in Low Pressure Carburizing furnace based on Raw material and the specification requirements in simulation software.
Qualification of process for final validation and PPAP. KAIZEN
Cycle time reduction and cost reduction in TEM process by introducing new fixture design.
Increased productivity and cycle time reduction in LPC furnace by introducing gas cooling in place of furnace cooling.
Cost saving projects in carburizing furnace
Increased productivity in Brazing by modifying Belt speed, Pressing matrix commonising & Washing capacity enhancement
Water consumption reduction by reducing the flow in Surface Treatment Plant
Consumption reduction by Degreasing elimination in Acid Pickling
Capacity enhancement in LPC by increasing layers with modified carburizing cycle
Localization of TEM seals & Lower closure chamber
Design scrap reduction in LPC furnace
Consumable cost reduction by Recycling of RP Oil ACADEMIC ACTIVITIES
Title: “ ENHANCING THE MECHANICAL PROPERTIES OF THE BALL STUD BY MODIFIYING THE HEAT TREATMENT PROCESS” at RANE MADRAS LIMITED (R&D)-CHENNAI.” This project leads to improve the quality with desirable range of impact strength & toughness in RANE MADRAS LIMITED, CHENNAI by suggesting “AUSTEMPERING PROCESS” in their Heat Treatment process flow instead existing HARD & TEMPERING process Course Year of
passing Board/affiliation Nameof Institution Percentage/CGPA B.E
(METALLURGICAL
ENGINEERING)
2018 Autonomous Government college
of engineering, Salem 8.97
12thStd 2014
Tamil Nadu
State board
SKA government
Higher secondary
school.
93.08
10thStd 2012
Tamil Nadu
State board
SKA government
higher secondary
school
91.4
PERSONAL PROFILE
Father’s Name : Mr. Javul A
Address for communication :19/C, Sweeper colony, GH near, Chinnamanur, Uthamapalayam (TK), Theni(Dt)- 625515
Nationality/ State : Indian / Tamilnadu
DATE OF BIRTH : 14.04.1997
AGE : 24 years
SEX : Male
Languages Known : Tamil & English
PERSONAL PROFILE
I, SHEIKMYDEEN J do hereby confirm that the information given above is true to the best of my knowledge.
Place: Chennai Regards,
Date:
SHEIKMYDEEN.J