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Metallurgical Treatment Plant

Location:
Chinnamanur, Tamil Nadu, India
Posted:
October 27, 2021

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Resume:

J.SHEIKMYDEEN

B.E., (Metallurgical Engineering)

Email - : ado56z@r.postjobfree.com

Mobile: +91-957*******

CAREER OBJECTIVE

To be a part of a metallurgical process organization where I can fully utilize my heat treatment skills to make a significant contribution to the success of the employer and at the same time my individual growth

PROFESSIONAL EXPERIENCE

COMPANY : DELPHI-TVS Technologies Ltd.

DESIGNATION : Deputy Senior Engineer.

DURATION : 3 Years (June 2018 – till date)

INDUSTRIAL TYPE : Auto/Ancillary Industries

DEPARTMENT : FACTORY PRODUCTION ENGINEERING

DELPHI-TVS is a JV Delphi automotive systems, France - and T.V. Sundaram Iyengar & Sons, India. It is an ISO 14001, TS16949 & OHSAS 18001 certified company manufacturing of Pump, Injector, Common Rail, EOU (DFP 3) and Filter

KEY SKILLS

Specialized in Low pressure carburizing, Brazing& Surface treatments

Hands on Experience & Trouble Shooting in Low Pressure Carburizing, Surface Treatments & Brazing

Knowledge on inventry,WIP management, production planning, plant maintenance

Unconventional machining process (TEM) and Basic knowledge in Machining

Metallurgical analysis using SEM, Micro/ Macro Hardness tester, Case depth, Microstructure analysis.

Failure analysis of material and Field failure analysis

Quality assurance and Special process qualification involving for Heat treatment and Surface Treatment

Capacity Planning & New process development in heat treatment

Existing process development in Heat Treatment and documentation

Capacity Enhancement & Cycle Time reduction in Heat Treatment processes

FTQ reduction in In-house process by QIT team using Problem solving techniques

Kaizens implementation for Tools & consumables cost, Scrap Cost Reduction ROLES AND RESPONSIBILITIES

TO run production effectively as per plan and reduce production losses

Qualifying furnace heating cells through Temperature Uniformity Survey.

Conducting Internal Audit and action points against non-conformity.

Introduce Poke –Yoke for improving quality and to eliminate customer defects.

Monitoring & reduction of Tools & Consumables cost & Scrap cost

Project creation & completion for Tools & Consumable cost reduction

Project for Capacity Enhancement & Cycle time reduction of Heat Treatment processes

Preparation of manufacturing documents – Process flow, PFMEA, Control plan, Stage drawing, Standard Operating Procedure and controls like PMF, Changeover record

Handling In house customer complaints and initiate Corrective Actions & Counter Measures for

Detected NC Product.

Providing weekly and monthly reports for Heat Treatment Tools & Consumable cost details, Key projects details for Heat Treatment processes to management review.

Active participant in Daily Work Management meeting for solving issues and meeting the day-to- day requirements

Implementing Kaizen & 5S Concepts in working Environment

Wear Parts Management & Life monitoring

Taking actions to improve & maintain OEE,OPP

Qualifying In-house Heat treatment batches for next operation by ensuring the parts as per drawing requirements by inspecting Hardness, Case Depth and Microstructure

Assuring metallurgical quality of incoming Raw Material, Forging, Heat Treatment and Surface Treatment.

TEAM MANAGEMENT

Supervising, motivating and monitoring the performance level of the operators

Reducing the Rejections& FTQ in Surface Treatment & Brazing by QIT Projects

SGA,QIT Facilitator for the team in our Organization PROJECTS UNDERTAKEN

LOW PRESSURE CARBURISING FURNACE QUALIFICATION

OEE improvement and effective power utilization in LPC

Projects are carried over in LPC to avoid discoloration issue on components,

Project to arrest tunnel pressure raising issue during carburizing period in LPC

Project to increase production and to reduce power cost in brazing

Project to eliminate uncoverage and fixture mark issue In blackenilng process

The project to validate and assign particular cells with respect to particular components based on the cell condition in a metallurgical approach

NEW PRODUCT DEVELOPMENT

Established and involved in new Carburizing cycle (Heat treatment process) for the BS6 application fuel injection components.

Evaluate and inspect the parts for metallurgical requirements like hardness, case depth,

% Carbon, Microstructure, dimension Analysis before and after Heat treatment

Have created Recipe in Low Pressure Carburizing furnace based on Raw material and the specification requirements in simulation software.

Qualification of process for final validation and PPAP. KAIZEN

Cycle time reduction and cost reduction in TEM process by introducing new fixture design.

Increased productivity and cycle time reduction in LPC furnace by introducing gas cooling in place of furnace cooling.

Cost saving projects in carburizing furnace

Increased productivity in Brazing by modifying Belt speed, Pressing matrix commonising & Washing capacity enhancement

Water consumption reduction by reducing the flow in Surface Treatment Plant

Consumption reduction by Degreasing elimination in Acid Pickling

Capacity enhancement in LPC by increasing layers with modified carburizing cycle

Localization of TEM seals & Lower closure chamber

Design scrap reduction in LPC furnace

Consumable cost reduction by Recycling of RP Oil ACADEMIC ACTIVITIES

Title: “ ENHANCING THE MECHANICAL PROPERTIES OF THE BALL STUD BY MODIFIYING THE HEAT TREATMENT PROCESS” at RANE MADRAS LIMITED (R&D)-CHENNAI.” This project leads to improve the quality with desirable range of impact strength & toughness in RANE MADRAS LIMITED, CHENNAI by suggesting “AUSTEMPERING PROCESS” in their Heat Treatment process flow instead existing HARD & TEMPERING process Course Year of

passing Board/affiliation Nameof Institution Percentage/CGPA B.E

(METALLURGICAL

ENGINEERING)

2018 Autonomous Government college

of engineering, Salem 8.97

12thStd 2014

Tamil Nadu

State board

SKA government

Higher secondary

school.

93.08

10thStd 2012

Tamil Nadu

State board

SKA government

higher secondary

school

91.4

PERSONAL PROFILE

Father’s Name : Mr. Javul A

Address for communication :19/C, Sweeper colony, GH near, Chinnamanur, Uthamapalayam (TK), Theni(Dt)- 625515

Nationality/ State : Indian / Tamilnadu

DATE OF BIRTH : 14.04.1997

AGE : 24 years

SEX : Male

Languages Known : Tamil & English

PERSONAL PROFILE

I, SHEIKMYDEEN J do hereby confirm that the information given above is true to the best of my knowledge.

Place: Chennai Regards,

Date:

SHEIKMYDEEN.J



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