CONTROL & INSTRUMENTATION ENGINEER WITH **+ YEARS EXPERIENCE

(COAL FIRED THERMAL POWER PLANT 135MW TO 600MW)

Venkata Swami Ch É : +91-963*******

Control & Instrumentation Engineer : ado4fa@r.postjobfree.com

Project site: KSK Mahanadi power company Ltd.

Present Location: Akaltara, Chhattisgarh, India

Experience: 16+ years

CAREER OBJECTIVE:

Seeking a position to utilize my skills and abilities in Process Industry that offers professional growth and challenging Environment in a reputed Organization on assignments related to project execution and operation &maintenance (O&M).

SUMMARY:

Currently Working with KSK Mahanadi Power Company Ltd 6 X 600 MW EPC TPP (a group company of KSK Energy Ventures Ltd) as Deputy Manager- C&I maintenance, Akaltara, Chhattisgarh, India from April 2014 to till date

Worked in Steag Energy Services (India) Pvt.Ltd as a Senior Engineer for Vedanta IPP 4 X 600 MW EPC Thermal power plant- Jharsuguda, Orissa, India, from May 2011 to March 2014

Worked under project consultant Sungentech Pvt. Ltd. as a commissioning Engineer for KSK Energy Ventures Limited 4 X 135MW EPC Thermal power plant-WPCL site, Warora, Maharastra for 2 years & KSK Energy Ventures Limited 1 X 135MW EPC Thermal power plant - VSLPP site, Bikaner, Rajasthan for 1 year.

Worked in Research Centre Imarat (DRDO, Ministry of Defence, Hyderabad) as a contract engineer in Instrumentation and Hydraulics division for 3 years.

EDUCATION & TRAINING:

B.Tech in Electronics and Control Engineering from J.N.T.U in 2005

600 MW TPP simulator training at SEL, Jharsuguda.

Power Plant Orientation Training on “Control Instrumentation Aspects of Thermal Power Station” at Centre of Plant Engineering Services (COPES), Secunderabad.

NOTABLE CONTRIBUTIONS

Carried out DCS Factory Acceptance Test (FAT) for Emerson OVATION 3.5.1 Version DCS at Emerson Process Management, Shanghai, China

Carried out Site Acceptance Test(SAT) for three units with Emerson OVATION 3.3.1 & 3.5.1 version DCS

Carried out Site Acceptance Test(SAT) for 2 units with Invensys Foxboro IA series DCS

Major Modification jobs carried out: Unit #4 old ETS panel – GE Fanuc 90-70 series TMR PLC system which was obsoleted replaced with Rockwell Automation trusted TMR PLC system.

Carried out Erection and Commissioning activities of five 600MW and five 135 MW EPC coal fired thermal power plant projects.

I have participated in 8 annual overhauling of 600MW units and 4 annual overhauling of 135 MW as a TG area team leader and one annual overhauling of Boiler area.

I have carried out COH(capital overhauling) for two units with 600MW capacity

WORK PROFILE:

Company: KSK Mahanadi power company Ltd 6 X 600MW TPP (a group company of KSK Energy Ventures Limited), Akaltara, Chhattisgarh, India

Duration: April 2014 - till date

Designation: Deputy Manager, C&I – Maintenance

Project: Coal fired Thermal power plant EPC project

Turbine: Dongfang Turbine works,

Boiler: Shanghai boiler works Co.Ltd

DCS: Emerson OVATION 3.3.1 & 3.5.1

Maintenance Responsibilities

I have hands on Experience of Planning & implementing maintenance of the equipments to ensure high reliability of the equipments so as to achieve planned production for 600 MW coal based Thermal power plant.

Materials Management: To identify the needs of spares and consumables for the maintenance activities and timely procurement actions for the same to avoid any contingencies due to non-availability of the spares. To codify, get approvals from competent authorities, indenting, technical evaluation of purchase proposals, receipt and checking of materials, issue of materials from store for various instrumentation related spares.

Replacement of Imported spares with equivalent indigenous spares.

Suggestion/modifications for better process control and plant optimization.

Handling manpower of company Engineers with technicians and helper of contract workers.

Strive to achieve 98 % of equipments availability.

Executing cost saving & energy saving techniques / measures and modification to achieve substantial reduction in maintenance cost and work within the budgets.

Proactively identify areas of obstruction/breakdown and take steps to rectify the equipments through application of trouble shooting techniques.

Acquitted with SAP MM Module using for spare management.

Leading Maintenance activities in TG & auxiliaries, IASA compressors and CPU

Root Cause Analysis of Instrument Breakdowns.

Preparing Preventive Maintenance schedule, man power Planning & Execution.

Preparation of Standard Maintenance Procedures

Annual Overhauling Planning and Implementation with limited manpower and time

Instrument up gradation planning & execution to achieve production quality and cost cutting.

Responsibilities hold during project: TG Main & Auxiliaries, IASA compressors, CPU, DCS and CW pump house

Ensure to completion of erection of all instruments, Local instrument racks, Junction boxes and cable tray work in Turbine area as per design in accordance with the major mile stones –steam blowing and synchronization

Ensure to complete cable laying and commissioning of all instruments and equipments

Commissioning of Turbine governing system (DEH), Emergency trip system, MEH, TSI, MTSI systems, Turbine auxiliaries etc.

Erection and commissioning of unit UPS 100 KVA & station UPS 120 KVA systems

Ensure to complete all DCS panels erection, proper grounding, power ON, redundancy checks for controller, power, network and network switches

Interlocks and protections checking for BTG area

Conducted DCS Factory Acceptance Test (FAT) at Emerson Process Management, Shanghai, China

Conducted DCS site acceptance test(SAT) for two units

Witnessing operational requirement demonstrations of unit during start up and running

Managerial Roles:

Daily planning with EPC Contractor SEPCO1 and sub-contractor for smooth and timely start up of Unit #4 & Unit #2

Ensuring timely achievement of the targets as per the planning. Meeting the Milestones as per the relevant quality & safety standard.

Development of Protocols & check lists for every equipment & systems and guide the team to adhere to the same during entire commissioning & unit start up.

Company : Vedanta IPP 4 X 600MW, Jharsuguda, Orissa, India

Payroll : Steag Energy Services (India) Pvt.ltd.

Duration : May 2011 – March 2014

Designation: Senior Engineer, C&I

Project : Coal fired Thermal power plant EPC project – Commissioning and O&M

Turbine make: Dongfong Turbine works & Boiler make: The china Harbin boilers co. Ltd.

DCS: Invensys FOXBORO I/A series V8.3

COMMISSIONING:

Commissioning of steam turbine Digital Electro-Hydraulic(DEH) governing system and

-Involved in on-line tests of Turbine

1.Oil spray test

2.Over speed test(mechanical and electrical)

3.Valve leak test(stop valve and control valve)

4.Valve movement test. Etc.

Commissioning of ETS and TSI systems

FSSS interlocks and protections checking

DCS site acceptance test(SAT)

Boiler sequence control Interlocks and protections checking

Involved in flame scanner installations & commissioning

Turbine sequence control Interlocks and protections checking

BMCS &TMCS auto control loops performance checking during RRT

Commissioning of MEH and METS systems

Boiler area instrument installations & commissioning from DCS and cross checking with P&ID

Turbine area instrument installations & commissioning from DCS and cross checking with P&ID

HCSD area interlocks & protections and instrument calibration checking

Economizer, APH,ESP+FF interlocks & protections checking

Involved in 32 operational requirement demonstrations, Reliability Run (RR) and PG test of unit #3&4

Unit start up and trip analysis during trial run operations of Boiler and Turbine

Rising Punch points, checking punch points and finding contract deviations of steam generator, TG, ESP+FF, HCSD areas.

Involved in unit- 3 & 4 all PG tests and ensured the proper calibration certificates and instrument installations & flow nozzle inspection

MAINTENANCE:

Carrying maintenance activities of running units - corrective maintenance, breakdown maintenance and preventive maintenance of BTG area

Worked in unit #1, unit #2, and unit #3 overhauling as a team leader in Turbine area.

Involved in modifications of existing systems

JOB RESPONSIBILITES:

Coordinating with SEPCO-III and SEL engineers

Checking erection and commissioning activities as per standard check list.

Ensured to full- fill the all commissioning protocols as per EPC contract and equipment design.

Rising punch points during erection, commissioning

Company : Warda Power Company Ltd 4 x 135 MW (a group company of KSK Energy ventures Ltd),

Warora, Maharashtra, India

Payroll : Sungentech pvt.ltd

Duration : 2 years

Designation: Commissioning Engineer, C&I

Project : Coal fired Thermal power plant EPC project

Turbine is china Dongfang make and Boiler is china Harbin boilers co.ltd.

WORK PROFILE:

Erection and commissioning of Condensate Extraction pump (CEP) and condensate system instruments.

Erection and commissioning of Boiler Feed Pump (BFP) instruments and taking trail run.

Commissioning of Field Instruments like Pneumatic Control Valves, Motor Operated Valves (MOV’s),soot blowers, Pressure transmitters and switches,Level transmitters, Flow transmitters, Proximity sensors, Temperature sensors(RTD,TC) and its Calibration.

Erection and commissioning of Air and flue gas system which involves ID fan, FD fan and PA fan inlet and outlet motor dampers, its field instruments and trial runs.

Commissioning of Secondary air dampers (SADC) for complete combustion in Boiler

Commissioning of Hot air and Cold air dampers, gates of coal mills.

Erection and commissioning of Fuel Oil Station(LDO,HFO & STEAM lines) instruments

Erection and commissioning of Boiler main and reheat steam system instruments

Commissioning of Turbine Supervisory Instruments (TSI) and Emergency Tripping System (ETS).

Erection and commissioning of Turbine lube oil system instruments

Involved in DEH system commissioning

AUTOMATION (DCS):

DCS was supplied by GE Company and having good experience over OC4000 DCS which involves Logic editing for field instruments.

GE (DCS) OC 4000 V6.3

1. Protection and Interlocks checking while commissioning time

JOB RESPONSIBILITES:

Coordinating with EPC Chinese contractors (SEDC & CEPCC, SEPCC) and also UBEL, L&T subcontractors for supporting the erection, commissioning activities of critical equipments.

Providing relevant inputs and feedback to the contractor for different activities to achieve the scheduled completion target.

Loop checking of different field instruments and equipments and maintain the calibration record of the same.

Participants in the start up and trip analysis during trial run operations of Boiler and Turbine.

Coordinate and witness the field erection activities, maintain quality records and prepare the punch list for the same.

Coordinating with engineering team for reviewing different engineering documents and giving proper feedback to them.

Preparing check list for erection completion protocol and validating the same during final erection.

Company: VSLPP 1 x 135 MW (a group company of KSK Energy ventures Ltd),

Bikaner, Rajasthan, India

Payroll : Sungentech pvt.ltd

Duration : 1 year

Designation: Commissioning Engineer, C&I

Project : Coal fired Thermal power plant

WORK PROFILE:

Commissioning of air and flue gas system instruments

Commissioning of main and reheat steam system instruments

Commissioning of pneumatic shutoff valves & control valves, MOV’s

Commissioning of feed water system and condensate water system instruments

Company : Research Centre Imarat (DRDO, Ministry of Defence, Hyderabad)

Duration : From June 05-June 08

Designation: Contract Engineer

Worked in Instrumentation and Hydraulics division

WORK PROFILE:

Testing of Electro-Hydraulic Servo Valves (EHSV) & Electro-Hydraulic Actuators for Aerospace Applications and failure analysis. Which involves

1. Frequency response test

2. Linearity test

3. Vibration test

Medium: mill-H-5606

Rated pressure: 3000 psi

Tested EHSV types: MOOG, PPT & RCI made

Testing of Pump Motor Packages used for Aerospace Applications.

Conducting load test for actuators by using dead weights.

Calibration of linear potentiometers,which are used as feedback element for actuators

Dynamic Frequency Response Test for EHSV using Frictionless Cylinders, LVDT as Feedback element.

Involved in Electrical Design, Assembling and Testing of Solenoid Valves used for Reaction control systems.

Involved in different environmental tests like vibration, low & high temperatures and shock.

Integrating and Testing of Electro-Hydraulic Control Actuation System for several Aerospace Applications

Assembling and Testing of Accumulators for Aerospace Applications.

Installation, Inspection, Operation and Maintenance of Pneumatic and Hydraulic Machines.

Testing of various Hydraulic components like BSHR, Pressure relief valves, Non-return valves, LP filters, HP filters etc.

ACADAMIC PROJECT:

Project title :Application of PLC System in Sugar Plant (KCP Sugar Plant, AP)

Description :The project ‘‘Application of PLC System in Sugar Plant” is mainly concerned with Level Control & Flow Control using the PLCTSX 57402 and also to control Heating Steam pressure, vacuum pressure etc. The PLC as a part of modern automation replaced the complexity & limitations of sequential relay circuits and enhancing the user friendly environment.

PERSONAL PROFILE:

Date of Birth : 8th June 1981

Sex : Male

Marital status : Married

Nationality : Indian

Languages Known : English, Hindi, and Telugu

Present Address : C/o KSK hostel

Banahil, Janjgir – champa Dt.

Chhattisgarh, India

Permanent Address : S/o Venkateswara Rao,

Marrivada(village), Pamidimukkala(md),

Krishna (Dt.), Andhra Pradesh, India

Passport No. : Z3391173

DECLARATION:

I hereby declare that the information furnished above is true to the best of my knowledge and belief.

Place: Akaltara

Date: 21-04-2021

Venkata swami Ch

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