THOKALA VENKAT RAO

APP - SINARMAS

JL. RAYA MINAS, PERAWANG KM-26,

Desa Pinang Sebatang,Kec: Tulang

Kab: Siak 28772, Riau - INDONESIA

Hp: +62-812-***-****

E –mail: adns97@r.postjobfree.com

Having more than 30 years of hands on experience & multiple skills in all domains of industrial Electrical / Instrumentation / Automation/ mechanical installation & maintenance in Pulp & Paper industry and presently associated with a world leading organization in pulp and paper industry.

Organization:SINARMAS GROUP, ASIA PULP AND PAPER, PT PINDO DELI, Indonesia

Asia Pulp and Paper - Sinarmas is one of the largest Pulp& Paper Manufacturer in the world and IKPP - Perawang is integrated manufacture of Pulp 2.5 MT, paper 1.2 MT and Tissue paper capacity of 1.0 MT/ year (Perawang – Sumatera)

Designation: General Manager - Engineering (2008 to present)

Functional Experience:

Establishing systems in process

Controlling the process and sustain records

Implementation of improvement plans

Providing directions and training for sub-ordinates

Empowering the environment

Reviewing the improvements

Implementation of safety and 6K

Job profile:

Head of Engineering division

Predictive maintenance, Preventive Maintenance and corrective maintenance of

Electrical&Instrumentation Department, Mechanical department,Utilities department and PM department

New Projects estimation, coordination and execution of job

Coordination and sharing with sister mills on weekly / monthly about – Improvement jobs, loss time, maintenance cost, Energy saving jobs etc..

Leading and coordinating TQM, MBOS and Energy management teams for improving productivity and cost reduction, RCA analysis, Gap analysis & action plan for targets achievement.

Make opex and capex for improving over all equipment efficiency - OEE 92%

ABB 800X A DCS and automation controls. (more than 25, 000 I/Os )

Experience on METSO DNA DCS.

Erection, Commissioning and maintenance of ABB make sectional drives, Toshiba sectional drives, Siemens Sinamics, Mitsubishi, Allen Bradley make Variable frequency AC drives, up to 1250 KW capacities.

Experience on Automation of AC & DC drives hook up with DCS and PLC system.

Well experience in power boilers, Turbo generators.

Installation of all Electrical and mechanical equipment.

Organisation: Ballarpur Industries Ltd, (PULP & PAPER Unit AP Rayons Kamalapuram (1987-2008)

Designation:Sr. Manager – Electrical.·)

Roles& Responsibilities: Electrical Department head. (300 MT PULP, POWER GENERATION AND SODA RECOVERY PLANT)

Achievements

Up gradation of S5 PLCs with S7 – 300, with in 48 Hours. ( 250 I/Os)

Reduced Elec. down time from 1.25% to 0.5%

Reduction of motor burnouts from 60 No’s to 30 No’s per annum

Automated bale press operation with existing S5 PLC (Reduced man power 6/ day)

Successfully commissioned the 2 – TG operation, there by savings of Rs. 30 Million/ annul share.

Reduced Baling Line cycle time and increased production capacity from 300 TPD to 380 TPD (modification of software in S5 and AB PLCS )

Reduced Tissue machines down time 5000 Min/ month to 300 Min/ month

Organization:CIRCAR PAPER MILLS LTD – NELLORE, AP ( 1985-1986)

Desig: Electrical Engineer- Trainee

Personal information:

Father's Name : T. Kotaiah

Date of birth : 15th July 1964

Passport no. : Z 5653060

Educational:

-Electrical Engineering

( AMIE)

-Industrial Management course – Thapar Institute of Management, PUNE, India

-Huawei culture Management

Having valid ‘C’ – certificate (to work on Above 33 KV all voltages) from CEIG – Govt. of India

Special Courses and trainings

1.Sectional Drives and Controls at Toshiba center, Tokyo – Japan

2.Basics of Drives and controls - Mumbai Siemens

3.ABB DCV/ ACV Drives – ABB - Bangalore

4. Allen Bradley AC drives - New Delhi

5.ABB DCS System - at ABB Singapore

6. Siemens PLCs – Mumbai Siemens

7.Allen Bradley PLCs - New Delhi _ AB

8.HV and MV switch Gear – Nasik _ CGL

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THOKALA VENKAT RAO

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