SATHISH KALEAPERMAL GSM NO. +91-730-****-***

Nationality Indian

Year of Birth 1985

Profession Mechanical Engineer

Specialisation QA/QC

Position in Group Consultant

KEY QUALIFICATIONS

Mechanical engineer worked in fabrication & inspection of equipments pertaining to thermal power plant projects in accordance to codes & standards. QA/QC, Production team co-ordination, welding inspection, heat treatment, NDT inspection, ISO documentation, referring codes & standards, adopting HSE norms at work, providing quality training, audits, trouble shooting and defect rectification.

EDUCATIONAL AND PROFESSIONAL STATUS

Bachelor of Mechanical Engineering; PGD in thermal power plant engineering

COMPUTER PROFICIENCY

MS Office and other all basics.

EXPERIENCE RECORD

Overall 12 Years

As GET & Junior Manager for 5 years in fabrication & inspection of heavy structural steel & boiler tubes.

As Junior & Assistant Manager for 1 years & 10 months in supplier quality inspection of power cycle piping

As Senior Engineer for 4 years & 10 months in fabrication & inspection of heavy structure, pressure vessel & pipeline.

As Consultant for 6 months in fabrication & inspection of heavy structure & boiler at (2x800) MW Uppur super-critical thermal power plant.

Inspection certification : AWS - Certified Welding Inspector, WRI(BHEL) - Certified Welding Inspector and SNT-TC-1A in PT, MT, UT, RT & RTFI.

PROFESSIONAL EXPERIENCE

From Dec’ 2020 to May’ 2021

Consultant, M/s TATA CONSULTING ENGINEERS LIMITED, RAMANATHAPURAM, INDIA

Managed fabrication & inspection of heavy structural steel, boiler & pressure vessel at (2x800)MW Uppur super-critical thermal power plant project.

Project : 2x800 MW Steam generator package for TANGEDCO Project

Sep’ 2015 to July’ 2020

Senior Engineer, M/s BGR ENERGY SYSTEMS LIMITED, ALLAHABAD, INDIA

Fabrication & inspection - Resource planning & utilisation - Incoming, In-Process and final products inspection - Destructive & Non-destructive examination - Hydrotest - ISO certification and audits.

Carried out QA/QC in fabrication of heavy structural steel, boiler, power cycle piping & rotary parts as per ITP & customer specification. Ensures compliance of supplied structural steel materials. Preparing & reviewing ITP, WPS, PQR and conducting welder’s qualification. Carrying out dimensional check, NDT and interpretation of results. Referring codes and standards, ensuring product is manufactured within the tolerance limit. Surveillance & review of PWHT/Stress relieving etc. Production team co-ordination. Conducting internal audits, makes corrective action reports for closing NCR’s.

Preparing and documenting reports. Practising 5S and Kaizen. Following HSE norms. Communicating with supervisor and manager for any enquiry & technical support for maintain high standard of quality.

Project : 4x660 MW Steam generator package for NTPC Project

Sep’ 2013 to Dec’ 2014

JM/AM, M/s JSW ENERGY LIMITED, BELLARY, INDIA

Vendor evaluation - quality inspection - Test certificates review and clearance - IBR statutory compliance.

Carried out vendor inspection in Power cycle piping, fittings & valves etc. Manages end-user specific requirements and offers technical support to supplier. Pipe fabrication – inspection as per MQP. Reviewing reports for interpretation of results in referral to codes and standards. Document preparation & reviewing reports, ensures compliance of supplied materials. Providing dispatch clearance for finished product.

Practising 5S & Kaizen. Following HSE norms and giving quality training. Implementing ISO 9001 internal audits. Effective communication with office staff and factory representative.

Project : 1x76 MW captive power plant (3 Km length P91 pipe line) for JSW Steel Limited, Toranagallu, Bellary.

Sep’ 2008 to Aug’ 2013

JM, M/s JSW ENERGY LIMITED, BELLARY, INDIA

Drawing study - material estimation - intending for procurement - fabrication & inspection - Hydrotest - ISO & audits.

Trained in fabrication of (2x300) MW TG building structure, drawing collection and studying for procurement of raw -material.Planning & ensuring layout for fabricating columns, beams, crane-girder, stair-case, bunker shell, SS Hopper, conveyor gallery & trestles etc. Carried out inspection in fabrication of heavy structure.

Implementing WPS, PQR and qualifying welders as per codes & standards. QMS - document preparation, reviewing & maintaining reports. Contractor management - bill clearing and maintaining material reconciliation.

Carried out inspection in boiler tubes, valves & pumps. Inspected cold bends, alignment, welding, PBHT/PWHT and NDT. Preparing and maintaining reports.

Project : 4x300 MW thermal power plant, JSW Energy Limited, Toranagallu, Bellary.

SUPPLEMENTARY INFORMATION

Sponsored to do ‘Welding Inspector’ training at WRI-BHEL, Trichy by M/s JSW Energy Limited, Toranagallu.

Good Individual as well as team player

Awareness in International codes & standards

LANGUAGE CAPABILITY

Tamil, English and Hindi

PERSONAL INFORMATION

Contact Details : GSM NO: +91-730-****-*** & 994-****-***

EMAIL ID : adnqsc@r.postjobfree.com

Passport Details : F8107035 Valid up to 05–11–2027 issued from Solapur, India

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