CURRICULUM VITAE

JOHANNES C BADENHORST

ID NO: 620**********

CELL NO: 079*******

** ******* ****

SUMMARY

I have an electrical background with good mechanical, instrumentation and management exposure.

My electrical knowledge includes:

Motor control gear, VSDs, Mitsubishi PLC, Allen Bradley PLC, Siemens PLC, Electric Motors (AC and DC) AC and DC Drives, automated electrical circuitry, HT Switchgear, LT Switchgear, Substations and MCC’s, Electrical fault finding and preventative maintenance. Transformers, Lighting, Wireman’s License for Electrical Installations (3 phase).

My mechanical knowledge includes:

Bearings, gearboxes, chain drives V- belt drives, Water filtration systems, sprockets and pulleys, basic welding, installing and moving of machinery, lubrication systems, pumps, mechanical drives, basic hydraulics and pneumatics.

My Construction knowledge includes:

Electrical Cable Terminations, Panel wiring, Wiring Diagrams, Wiring PLC systems, Motor Terminations, HT Terminations, Cable Joints (HT and LV), Electrical Commissioning, Quotations, Labour Estimations, Inventory systems, Project Management (Microsoft Projects), Mechanical Construction according to ground layout, Structure Construction of support beams, Assembly of Air Flow Ducts, Extraction Systems, Bag Filters, Paint Bays, Offloading of Equipment, Construction Safety, Adapting to changes in construction.

My Management knowledge includes:

Pastel Accounting, Quotations, tenders (for government and public company projects), Payroll Administration, timekeeping of staff, disciplinary hearings, establishing maintenance systems, managing statutory requirements, (pressure vessels inspections, boiler grading etc.), auditing (HACCP, Engineering and Safety).

ACADEMIC QUALIFICATIONS

Year

Institution

Matric

1997

Stanger High

NTC2

1984

Durban Technical College

NTC3

1984

Durban Technical College

Wireman’s license

1995

Richards Bay Technicon

Diploma in Production and Supervision

2000

Damelin Pretoria

BCom Degree in Management

Current

UNISA

CAREER

Maintenance Electrician

Shift Responsibilities, Shut down Maintenance, Preventative Maintenance

Commissioning and start up

AC Drives, DC Drives, Motor Control Gear

Conveyor belt circuits, Industrial safety, PLC (Allen Bradley, Siemens, Mitsubishi)

SAP 4.6 Management System

Electrical Construction and Consulting Own Business

Agricultural Installations

Domestic Installations

Small Industry Maintenance and Installations

Electrical Installation inspections for COC, and liaising with Electrical Service Providers (Eskom, Municipalities) as regards to specific standards of reticulations standards, and connections to end users

Inventory Control

Quickbooks Accounting

Quotations, tenders (for government projects)

Payroll Administration, timekeeping of staff, Disciplinary code

Millwright / Specialist Artisan

Electrical and Mechanical Maintenance in the tile manufacturing industry.

Installation of new Machinery from Italy, Commissioning and adjusting to adhere to South African Standards.

Atomizers, Presses, printing machines, gas ovens, high pressure pumps, conveyors,, high speed packaging machines, compressors, particle distribution analysis, moisture control, load cell function multi feed conveyors, incline conveyors, chain drives, gear boxes, water pumps, microprocessors, ball mills.

Electrical and Mechanical maintenance on Bottling Machines

Krupp Blowmoulders, Krones Fillers and Labellers, Video Jet Date Printers, Product mixers, CIP, bottle washers (B&O) air conveyors, cappers, Product Quality Management.

Siemens S7 PLC, AC Drives, robotic packaging machines, slat conveyor belts, Pneumatic valves, high speed packaging machines.

Raw material control, Process and quality control, Staff training, meetings, discipline, time keeping.

Occupational Assessor Program.

Maintenance manager

Establishing a maintenance system that optimized the up time of machinery to 95%

Introducing software (C –Works) to assist the above and to take control of work backlogs and to implement maintenance history.

Re engineering machinery with redundant component to have locally interchangeable spare parts.

Introducing an inventory system that would manage critical spares for the bakery and maintain essential spares stock levels.

Support and manage artisans and artisan aides to maintain bakery to a high efficiency level.

Manage contractors in terms bringing them in line with the requirements of Foodcorp’s policies.

Maintain a file system in terms to manage HACCP audits, Engineering and Safety Audits.

Improve bakery by introducing LED type light fitting thus bringing the electricity consumption down.

Improving Waxy oil heating problems by installing pre heaters and recirculating pump. Improve boiler burner system by installing fire safe system with self - shutting valves.

Boiler inspections with accredited service providers. Grading of boilers. Refurbishing of boiler. Managed contractor.

Pressurized vessels.

Inspector of Machinery responsibilities (GMR 2.1)

Risk assessments.

Injury Investigations. (incident investigation)

Disciplinary hearings.

Shift Management.

Manage upgrade to bakery with bread cooler and new bagging machinery put in by Dale Automation and KW Industries.

In control of electrical and mechanical maintenance.

Personnel file upkeep in terms of legal requirements pertaining essential training, induction, and standard procedures.

Electrical and Mechanical Maintenance Management

Building Maintenance

Delegation of Duties

Capex end Budget Control

Plant improvements

Computerized Planned Maintenance

Personnel Management, interviews and disciplinary hearings.

Management of Electrical, civil and mechanical Maintenance

Equipment Integrity and compliance management (e.g. Boilers and cranes)

Project / Engineering Manager

Site establishment.

Risk Assessments and Method Statements.

Safety Files.

Staff Management, time keeping, disciplinary proceedings.

Delegation of duties.

Ensuring all tools, equipment and safety equipment is available for projects.

Comparing assembly drawing with actuals and re-engineer where needed.

Reporting of deviations and delay, and the analysis of all deviation and delays on construction

Calculation of quotes

Assisting in design of systems

Customer complaints

Solutions to system faults

Factory (Assembly plant) Safety

Installation of equipment.

Incident investigations

Factory Manager

Production Scheduling and management

Raw Materials Management

Quality Control

Maintenance Management

Inventory Control, logistics

Staff recruitment, Discipline, Time Management

Training, coaching delegating

Hands on Management with Electrical and Mechanical maintenance.

Installing, commissioning of new equipment

Upgrading of old equipment

TPM.

Project Management, New plant, New Equipment, Imports etc.

Inspection of progress, benchmark according to design quality of new installations, commissioning of electrical and mechanical systems

JDE Edwards Management System (AS400)

Site Safety officer

Site Safety Inspection

Maintaining a Safety Standard compliant to that of Anglo American Standards.

Maintaining a Safety Standard compliant to that of Hall Core Drilling Standards

Risk assessments

PTO and SWP Management

Critical Task Lists and Baseline Risk Assessments

Training Matrix

Safety Audits

Daily, Weekly and Monthly Reports

Performing Site Specific Induction

Safety Training to all employees

Managing a Safety Filing System to enable easy referencing and auditing

Identifying and control of dangerous acts and conditions

Implementing safety measures when new conditions occur.

Ensuring all members have adequate PPE

Ensuring all members adhere to Safety Standards

Corrective action

Audit Safety Site Checklists

Ensure that Environmental Standards are adhered to

Monitor the health of all workers.

Safety Meetings

Incident investigations

LTI Reports

Attend Management Meetings

Reporting of incidents and incident investigations

Manage Safety Reps and first aiders and mandatory Safety Checklists

Electrical Foreman/Maintenance Manager (Kusile Fabrication/Murray & Roberts)

Maintaining all electrical construction equipment in the fabrication plant

Maintaining buildings, civils, water filtration plant, and compressors.

Maintain all mechanical aspects of construction machinery (Lathes, CNC machines etc)

Planned Maintenance Schedules

Delegation of duties

Safety Meetings

Inventory Control

Disciplinary hearings, interviews and staff development.

Inspection of Substations, DB’s, temporary Db’s and issuing Compliance Certificates.

Electrical Construction of reticulation and Distribution Boards

Illumination surveys, Safety inspections, and recording of findings.

GMR 2.1 inspections and recording of findings and follow up on deviations.

Rebuilding old machinery with modern spares (Welding machines, shot blasters, Cutting Machines)

Office administration, attending management meetings, reporting on daily weekly, monthly, biannual and annual plans.

Overhead crane integrity management and maintenance.

Electrical Contractor own Business (Current)

Home wiring and maintenance, inspection for COC’s

Wiring commissioning and COC’s of Mine MCC’s

Testing and inspecting Mine construction buildings for issuing of COC

Project Design, quotations, Project Management

Delegation of Duties.

Motor Control Circuits rewiring of MCC’s, cable work. (3 x Coal Yard MCC’s)

Financial Management, Book keeping and budgeting

Connecting of transformers (LV)

Earthing design with earth mats, crows foot, bonding and earthing of all equipment.

Sales, customer sourcing, advertising.

SPECIAL PROJECTS AND ACHIEVEMENTS

Introducing software (C –Works) to assist the above and to take control of work backlogs and to implement maintenance history.

Establishing a maintenance system that optimized the up time of machinery to 95%

Introducing an inventory system that would manage critical spares for the bakery and maintain essential spares stock levels

Improve bakery by introducing LED type light fitting thus bringing the electricity consumption down.

Improving Waxy oil heating problems by installing pre-heaters and recirculating pump.

Improve boiler burner system by installing fire safe system with self - shutting valves.

Manage upgrade to bakery with bread cooler and new bagging machinery put in by Dale Automation and KW Industries

Installing a Bag Filtration System, Paint Bay Extraction System, and Roof Extraction System at Anglo Gold Workshops, Middelburg. Installing various Filtration and Airflow Systems in Gauteng and Mpumalanga (e.g. Roof Extraction System at South African Railways Workshops Lydenburg,)

Improving a maintenance system at Kusile Fabrication (Murray & Roberts) where loss control and maintenance management can be utilized with little constraints and better efficiency. (Maintenance of construction equipment)

COMPANIES SERVICED OR EMPLOYED WITH

During my tenure as a services provider I supplied my companies electrical services or worked permanently for a range of customers in the following sectors

Forest Products 17 years

Sappi Kraft Pulp and Paper Mills, Global Forest Products, Sonae Novoboard, National Plywood Vineers

Food Corporations 6 years

Amalgamated Breweries, Tiger Food Brands, Sunbake

Construction 7 years

Murray and Roberts,

Mining Industries 3 years

Hall Core Drilling, Umagezana Engineering, Genet.

Other Manufacturing 4 years

Ceramic Industries, Novamoda Tile Company

Recent Mine Related Projects and details (Own Business)

1.Built MCC’s (Several) on open cast coal mines, up to commissioning and performing COC. These MCC’s drove Conveyors, Shaker Screens, Slews and all components involved in wash plants.

2.Currently completing an MCC for a new pump station.

3.I have a valid KBC with a contractor to whom I hire myself out from time to time

4.I have a valid medical with several mines.

REFERENCES

Carl van Wyk, Senior Technical Manager, CFW Fan Industries; 083*******

Alex Kirsten, Commercial Manager, Foodcorp (Sunbake Hazyview)

(Contact Foodcorp Head Office)

Ronald Bagwandin Contract Manager Kusile Site (Murray and Roberts)

083-***-****/081-***-****

Contact this candidate