CURRICULAM VITAE

DHANRAJ HARICHAND DOYE

adnaad@r.postjobfree.com

adnaad@r.postjobfree.com

Mobile No. 988******* / 840*******

OBJECTIVE:

To join the organization which can provide me an open environment where I can Integrate my skills and apply them positively towards organization Objectives also a full time position in related catastrophe analysis, a result oriented professional with 16 years’ experience in areas of plant and operation Maintenance, Managed a wide spectrum of machinery, utilities and project.

WORK EXPERIENCE:

Present working with Sure Lock Plastic Pvt. Ltd. as a Manager Plant/Operation Maintenance W.E.F Dec 2019 to till date at Silvassa

Looking after complete Plant Maintenance achieving and sustaining the as per uptime target.

Job Profile: Head of Maintenance) -Manufacturing supports services.

Operation and control of 50 Nos. Injection molding machines, 30Nos ultrasonic welding machines, 350 Nos manipulators and fixtures, Plasma, Leaser, press, rolling, 35 Nos robot. CNC

Machines Like Mazak, Shw, Soroluse, Butller, VF2 and BFW Machines

As well Plant Utiltiy DG Set, HT & LT Panels, Compressors, AHU, Cooling towers, Chillers, STP, ETP, and Paint Shop Assembly.

INJECTION MOLDING PROFILE:

Exceptional knowledge of Injection Moulding Machine and Robots

Installation maintenance

I have Installed more than 25 machines and 19 robots from the range of 60 T

to 1000 T

Great knowledge of schematics and basic principles of electrical, electronic

mechanical and hydraulics.

Excellent observation skill.

Exceptional ability to function efficiently and effectively in a team.

Excellent knowledge of hydraulic circuits and electrical circuits as applied to

Injection moulding machines.

Exceptional knowledge of auxiliary equipment involved

in injection moulding.

Strong electrical skills along with initiative and ability to work with

minimum supervision. Exceptional knowledge of Injection Moulding Machine and Robots

installation maintenance

I have Installed more than 25 machines and 19 robots from the range of 60 T

to 1000 T

Great knowledge of schematics and basic principles of electrical, electronic

mechanical and hydraulics.

Excellent observation skill.

Exceptional ability to function efficiently and effectively in a team.

Excellent knowledge of hydraulic circuits and electrical circuits as applied to

Injection moulding machines.

Exceptional knowledge of auxiliary equipment involved

in injection moulding.

Strong electrical skills along with initiative and ability to work with

Minimum supervision.

Injection moulding machine Handled & installed

Milacron Machines:

Magna & Nova (Toggle type), Omega & Hadron (Ram type)

Windsor Machines: ENGLES, YANGALI, JK

L&T Damage Machines:

D-Tech & S-Tech (Toggle type)

Haitian:

Mars, Venus, Jupiter

JSW: JADS 280,350,450 T

TOYO & FUNUC 50-200 T

Victor Taichung: OR 250,350,450 T

FCS: 200 T

Asian plastics:

Super master & Jet master: 150,178 & 250 T

Responsibility:

1. Machine start up and commissioning activities.

2. Injection moulding machine Electrical and mechanical reconditioning

3. Retro fitment of control and servo

4. PLC program downloading

5. Hydraulic & electrical circuit tracing and troubleshooting

6. Plan and implement preventive maintenance for all IMM & robots

7. Transducers calibration

8. Heater calibration

9. Machine levelling & cantering setting

10. Machine safety checks

11. Know function and troubleshooting for servo drive and VFD system.

12. Assembling Procedure of entire machine, including Ti-Bar assembling,

Toggle reconditioning, injection screw, and injection barrels

1. Robot installation, commissioning and start up.

2. Robot EOAT design & assembly

3. Robot EU 67 & 12 wiring

4. Motor axis calibration

5. Robot function programming

6. Robot and automation interface

7. Robot and conveyor interface

8. Know function and troubleshooting of servo drive and VFD

System

Automation Projects handled

1. IML in mould labelling for anchor cheese box

2. IML in mould labelling for Igloo

3. IMC in mould closing for flip top closer

4. 2K injection unit interface for 2K mould

5. Laser printing machine for ties

6. Special conveying system

7. Installed automatic shuttle pallet system for warehouse

8. Installed auto energy monitoring system for the factory

Equipment’s

9. Automatic air Curtin system for each entrance of the factor

10. Centralised Material handling system installation, handling and maintenance

General projects and machines handled

ISO 7 clean room designed and installed

AHU (HVAC) system installed

Automatic shutter doors installation with access system

CMM machine installed with clean room

Laser welding machine installed and commissioning

EDM wire cut Evolution and Challenge installed and

Troubleshoot

Automatic air shower machine

Manual lathe & CNC lathe

CNC machines PM

Cooling towers & chillers

KPI:-

MTTR, MTBF, UPTIME, PM. Kaizen and improvement, IATF, BCS and OHSAS Audits,

Implementation and sustenance of Safety Control Measure

Maintaining the Manpower planning, Training and skill matrix

PM Planning, TBM Planning, Monthly MIS and PCM

GALVA DECO PARTS - VAPI.

Designation : Manager Maintenance

Manager Plant maintenance Feb 2017 - Dec 2019

Looking after plant Maintenance including plating, injection molding, powder coating, CNC and utility’s.

MOTHERSON AUTOMOTIVE TECNOLOGY & ENGINEERING - PUNE

Designation: Asst. Manager Maintenance.

Duration; From April 2012 to Jan 2017

MAHINDRA UGINE STEEL CO. LTD (MUSCO STAMPING) - PUNE

Designation: Executive Engineer Maintenance.

Duration; From Nov 2009 to April 2012

SHARDA MOTORS IND. LTD NOIDA – DELHI NOIDA

Designation: Engineer Maintenance

Duration from May 2005 to Nov 2009\

PRESS SHOP PROFILE:

To maintain to all types of m/c for press shop, weld shop, paint shop and utility

& take care of predicative, preventive and breakdown maintenance under the self-supervision.

All kinds of mechanical press capacity 50 -1200 tones

Hydraulic press, -- Elctropnumatics kabira

Mechanical press – Easgec, Emco, Erfrurt, Yangali

Hydro pneumatic press – Emco,

WELD SHOP PROFILE:

MIG, TIG Rectifier as well as inverter base welding sets up to 500 amp

Spot welding machines

Projection welding machines

(IT & NON -IT GUNS as well as Stationary spot m/c), seam welding

Flash butt welding machines etc.

All types fixtures and jigs

PAINT SHOP PROFILE:

Various Types of Conveyors

PHOSPHETING LINES of NEWPACK SYSTEMS

HEATERS

BURNERS

BLOWERS & EXAUST SYSTEMS

OVENS

SPRAY GUNS

POWDER COATING EQUIPEMENT

HEAT EXCENGERS

TEMPRETURE CONTROLEERS ETC.

Maintenance of washout, ecoflem burners and wagner paint equipment/controller

Conveyors

Fault finding, troubleshooting and maintenance of overhead and slat conveyors. of wagner system.

Gas fired Burners, Boilers.

Fault finding, troubleshooting and maintenance of WEISHAUPT BURNERS.

Paint Shop systems

Fault finding, troubleshooting and maintenance of paint shop systems, E.S. Guns and paint Kitchen. Chillers Units

Faultfinding, troubleshooting and maintenance of Voltas and Carrier (44TR to 120 TR) make Chillers and their auxiliaries as well as AHU up to 3000 cfm.Pump, blowers, Air compressor

Fault finding, troubleshooting and maintenance of different types of pump and blower System.

Programmable logic controller (PLC)

Fault finding, troubleshooting and maintenance, logic modification of Siemens PLC System.

CASTING SHOP PROFILE:

PRESSURE DIE CASTING

GRAVITY DIE CASTING

FETTLING MACHINES`

AUTOMAITC CATTING MACHINES

SHOT BLASTING MACHINS

BURNERS

BLOWERS

ASU/AHU

D- GASING UNIT

INDUCTION HOLDING FURNES

RESISTANCE HOLDING FURESNESH

PROCESS TREATMENT PLANT

UNITHERM PLANT

LADELS

ALL KINDS OF MELTING FURNES

SAND CONVEYING SYSYTEM PLANT

CHEMICAL DOSING PLANT

HIGHT TEMPRETURE FURNES

CORE SUTTERS MACHINES

D- COPRING MACHINES

IMPREGNATION PLANT

ROBOTIC LADELS

Exposure: Handling of following equipment’s:

Exp. I n HT/ LT Switch Gear, HT/ LT Motors, Switch yard equipment’s, Transformers, LV/ MV Drives, Heating systems, Process Equipment Electrical, Control Circuits, PCC, MCC panels, Power Electronics,

Blast Furnace, Hydraulic system, Lubrication system, Equalizing valves, Monorail cranes, conveyor, Cast house & hot metal handling, De-dusting system, PCM system, PCM grab crane, Water Pumps, cut-off valves, Air charging valve and silencers and Electric hoist, Lubrication system, Air Filter system, Motorized valves, Pneumatic valves, Blower crane, Stave cooling pump, Domestic pumps, Diesel pump, Motorized valves, Chemical dosing unit, Cooling towers, Emergency water system, Hot air valves, Gas burning valves, Mixed air cut off valves, Cold air valves, Flue valves, Waste gas valves, Air charging valves, Gas diffusion valve fixed on main duct, Reverse damp-time valves, Gas cut-off valves, Air charging valve and silencers and Electric hoist, Dust pug mill with humidifier, Bucket elevator, Flux & fuel system: Hopper wall Vibrators, Bin wall vibrator, Vibrating feeder,

MAINTENANCE PREVIEW:

66 KV substation

CNC tube bending machine CNC milling, lathe, surface grinder, redial drilling, Etc.

OLTC Transformer up to 1500 KVA

Power distribution panels

Power factor panels

Water treatment plant

ETP plant

WTP Plants

Cooling towers

Co2 gas plant

Drives

MCC panels

cooling towers

mechanical systems gear boxes fluid coupling and ring gears

Hydraulic Systems

Thermal imaging of Electrical Equipment.

INDUSTRIAL SAFETY PROFILELE

Complete Safety documentation preparation and submission to the Safety Requirement. And keeping the Records for following certification of the company.

OHSAS

ISO 14001

MPCB LEGAL REQUIREMENT.

INTERNAL SAFETY AUDIT.

SAFETY TRAINER.

LIFE SAVER CERTIFICATE

FIRST AIDER CERTIFICATE.

LIFTING DEVIESES CHAMPION WORLDWIDE ACCADAMY CERTIFICATE.

INTERNAL SAFETY AUDITOR.

Supplementary Functions

Leading various improvement teams.

Implementing various Poka-Yoka units by developing logics.

Helping production and supplies department for production improvement.

Autonomous maintenance.

Development of new projects erection and completion

Pneumatic & Electrical control system: Fault diagnosis & trouble shooting. Logic modification of existing controls, Implementation of low cost High automation projects to improve the productivity.

PLC machine maintenance: Maintenance and development of new logics for improving the productivity.

CNC machine maintenance: Maintenance of CNC’s like Makino, HMC A77, A81 & VMC VA 50 etc machines.

Drives: Fault diagnosis, trouble shooting of Drives.

Relay logic: maintenance & developing of new relay logics.

Material handling equipment’s: Maintenance MHE like High Reach Trucks, Battery Stacker and pallet trucks.

Inspection, shifting, installation and commissioning of all kind of Machinery & Equipment’s. (Oil dispenser, PLC logics, RELAY Logics based & CNC machines, Hoists etc.).

Improvements:

Improvement for power saving project.

stacker mechanism modification.

Implementations of CNC machine hydraulic oil & control panel temp. Controller.

New modification of electrical logic in oil dispenser unit.

Development of complete automatic oil filtrations system

Development of cleaning machine conventional Electrical logic in to PLC logic.

Functions: -

Preventive maintenance planning & attacking Breakdowns.

Identification of Spare part requirement.

Maintaining Daily Work Management.

Maintaining SKILL & ENHACHMENT PLAN for Newcomers for team buildings.

Maintaining discipline in Department, analyzing performance of team & team members.

Knowledge of TPM practice

Strictly adherence of preventive and predictive maintenance schedule to achieve 0% break down in plant.

Individually shift handling.

Manpower handling.

Develop standard operating process (SOP).

Contribution to productivity improvement through Continuous Improvements (Kaizens) related to safety & process improvement.

Working for TPM machines (Total Productive Machine)

Monitoring spares consumption

Maintenance planning & execution of machines & Equipment’s on basis of zero breakdown concepts.

Reducing cost of maintenance [Fixed & variable]

Maintaining Operational safety in plant.

Arrange training schedule for newcomers.

Preventive maintenance planning & attacking Breakdowns.

Identification of Spare part requirement.

Monitoring T.P.M. & 5-S activities.

Monitoring MTTR AND MTBF of the machines.

Key Responsibilities: -

Maintenance planning & execution of machines & Equipment is on basis of zero breakdown concepts.

Monitoring all store activities.

Maintaining QS 9000, ISO-14000, TS-16949( IATF)

PM and TPM practices.

Maintaining Operational safety in plant.

Formulating maintenance budgets, conducting variance analysis to determine deference between projected and actual results, and implementing corrective actions.

Managing activities pertaining to operation and maintenance of wide of electrical systems and equipment.

Supervising the function of troubleshooting and predictive / preventive breakdown maintenance. And reducing machinery downtime to minimum

Knowledge of Maintenance tools

CBM (Condition based monitoring)

TBM (Time based monitoring)

WHY-WHY analysis

Predictive maintenance

Corrective maintenance & Preventive action(CAPA) analysis

TPM

Software :

Operating System : Win 9x, Windows XP, Windows 2003 Server

Business Networking: SAP, NEVISION. Auto CAD

ACADEMIC QUALIFICATION:

DIPLOMA IN ELECTRICAL ENGINEERING from MSBTE Mumbai in 2005

XII (Math science) from M. S. Board NAGPUR in year 2000.

X (Science) from M S Board NAGPUR in year 1998

Responsibilities:

Implementing and Leading TPM activity to improve health of Machine, Zero : BAD

Target -Zero Break Down, Zero Accident, Zero Defect

Planned and Break Down Maintenance of SPM’s, Grinding machines, Stamping, Hardening, Coating Line with Siemens, Moeller & Mitsubishi PLC and SCADA controls.

Planned and Break Down Maintenance of Utilities such as Air Compressor, Chiller, LPG Storage facility, Nitrogen Storage Facility, DG set, HT and LT supply peripherals.

Monitoring of measures such as MTBF, MTTR, break down time and analysis of the down time using tools Why- Why analysis etc.

Monitoring of Energy consumption for Electrical energy, LPG etc.

Implementing Kiazen in the areas of Energy conservation, cycle time improvement, POKAYOKE etc.

Installation of new plant and machinery and modification in existing process as required by production.

Legal compliance related to Electrical Inspection, MPCB consent, Factory Inspector etc.

Analysis of Skills of Maintenance personnel and identification of training needs and imparting in-house training.

Spares Part Management, replenishment and development of spares in India for Import substitute.

Responsible for Plant maintenance 24 hrs.

Authorities:

Documentation related to ISO / IATF 18949 and OHSAS elated to Plant Maintenance.

TPM Documentation.

Releasing Planned Maintenance Schedule.

Raising of Purchase Request for Maintenance Spares by Sap and also continuously monitoring & follow ups with purchase department and supplier. Planning Maintenance Budget and Monitoring Budget Vs Actual with time line and working out detail action plan.

PERSONAL DETAILS:

Name - DHANRAJ HARICHAND DOYE

Address - Mauli Niwas

Sai Mauli Colony Chinchwade Nagar

Chinchwad Pune Maharashtra-33

Nationality - Indian

Date of Birth - 12 sept 1978

Age - 42

Current CTC - Negotiable

Notice period - 30 Days

I hereby declare that the information furnished above is true to the best of my knowledge.

Regards.

Dhanraj Doye

CELL. – 098********/866-***-****

Contact this candidate