Resume

Sign in

Quality Plant

Location:
Chennai, Tamil Nadu, India
Posted:
April 21, 2021

Contact this candidate

Resume:

Since Aug’** Berger Paints, Senior Production Officer

VIMALRAJ NATARAJAN

E-Mail: adlum8@r.postjobfree.com / Phone: +91-

936*******

Production / Operations

Management

Result-oriented professional with nearly 10 years of experience in running successful method-oriented operations and taking initiatives for business excellence through process improvement across Rubber/Specialty Chemicals, Alkyd Resin, Water base and solvent paints, Effluent Trestment palnt domains KEY SKILLS

~ Production Planning

&Control

~ Manufacturing & Operational

Excellence

~ Project Management(Engg.)

~ Inventory Control

~ Supply Chain Management

~ Quality Assurance &

Control

~ Budgeting & Forecasting / Cost

Control

~ Process Enhancements

~ Cross-functional

Coordination

~ Team Management

PRO FILE SUMMARY

Excellence in managing operations which include planning, scheduling

& implementing unit capacity enhancement activities, techno-commercial activities, vendor development, implementation of SOP and quality & safety guidelines

Expertise in defining & implementing quality standards & structured processes/ internal control plans for manufacturing operations in units / plants

Significant exposure in analysing prevalent production systems / processes, identifying loopholes, if any and undertaking result-oriented measures for alleviating them and documenting the same

Hands-on experience in collaborating with vendors for efficient negotiations on

price, delivery schedule and other terms & conditions Excellence in implementing cost reduction measures to achieve saving in terms of material and logistics cost

Spearheaded teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, suppliers & customers

Proven track record of working as a key user of SAP-PP Module Gained exposure of working on EPCC project activities and 5S Lean Manufacturing

Practical knowledge of working on FSMS, HACCP & GMP standards Possess end-to-end understanding related to formalities & implementation of QMS (ISO 9001:2008), EMS (ISO 14001:2004), and so on Accomplished, ambitious & dedicated professional with expertise in providing

counselling, training / development, instruction and consulting ORGANISATIONAL EXPERIENCE

Planning, coordination and control of our manufacturing processes, Ensure that goods and services are produced efficiently.

Involves in both preproduction and production stage. Overseeing the production process, drawing up a production schedule, ensure that the production is cost effective. Making sure that produced on time and good quality. Working out the human and materials resources needed. Since Jun’17-jul’19 Rubberflex SDN BHD Malaysia, Manager – Development Jan’12 – Jun 17 Berger Paints India pvt limited, Pondicherry Production Officer in Paint and Resin Monitoring the production standards and implementing quality control programs Identifying the training needed and motivating the workers. and motivating the workers. Developed new formulation for cost reduction and improve the properties and analyzing the customers complaints and troubleshooting.

Key Result Areas:

Plan production workflow for natural latex thread compounding & extrusion consisting of 18 production streamlines and 250 operators, analyze and improve production processes, manage inventory, and support customer relationship management.

Responsible for the planning of production activities of 17 types of products with 30 different counts in each types on daily, weekly, monthly, and yearly basis.

Researched on the effect of different accelerator combinations for the reduction of vulcanization reaction time for the manufacturing of latex rubber threads, increased rate by 40%. Improved the compounding formulations to reduce cost of production without compromising the product quality by higher loading of fillers combinations.

Developed new sulphur-accelerator combinations to address the deterioration of physical properties of latex threads on ageing.

Consistently maintained on-time shipment record of 96% from 92% in 2017. Developed comprehensive employee training and development program to promote and document cross training, new employee training and orientation, and safety awareness as per ISO standards Accomplishments:

Developed small production group in each of the key areas within Operations. By recruiting excellent talent, integrated the team into all functions of production support and order fulfillment. Improved production efficiency from 91% to 95 % by the identifying and eliminating all the bottlenecks of production lines. Took 5S Lean manufacturing and various departments in syncinitiatives to streamline / enhance production processes

Key Result Areas

Planning, coordination and control of our manufacturing processes, Ensure that goods and services are produced efficiently.

Involves in both preproduction and production stage. Overseeing the production process, drawing up a production schedule, ensure that the production is cost effective. Making sure that produced on time and good quality. Working out the human and materials resources needed. Monitoring the production standards and implementing quality control programs Aug’10 – Dec’11 Arkema Peroxide India Pvt limited., Cuddalore, Tamil Nadu as Management Trainee Production. Waste water treatment and RO plant)

Identifying the training needed and motivating the workers. and motivating the workers. Accomplishment:

Minimized the product cost by implementing various cost reduction methods at production facility Making of trail to improve the formulations for properties to fulfill the customers’ needs as well as achieving compotator properties and bringing down capital cost. Key Result Areas:

Production and process of organic peroxide.

Gained experience in Ammonia refrigeration plant

Recovery of methanol water distillation

And then function of compressors, centrifuge separation, air column, coal ser, centrifuge pumps And treatment of organic waste water.

Proper Treatment of Organic Waste water.

PREV IOUS EXPER I ENCE

Key Result Areas:

Supervised budgeting &cost control of plant operations of rubber chemical industry Water will treated and given in proper specification. Proper utilization of manpower.

To carry out the In Process testing as per process instruction. Proper document maintaining.

Ensure smooth running of RO plant. If Any deviation is there means corrective action to be taken with guidance of maintenance department

ACAD EMIC DETA I LS

2009 B.Tech (chemical Technology) from Anna University 2003 Diploma. (Petrochemical Technology) from AJJKK polytechnic college. TRAININGS

Internal Auditor – ISO 14001 & OHSAS 18001 Training from Det Norske Veritas (DNV), Bangalore

First Aid & Basic Life Saving Techniques from Indian Red Cross Society, Tamilnadu Chapter PERSONAL DETAILS

Date of Birth: 16th November 1986

Mailing Address: No 7 puspha Nagar, Nellikuppam, Cuddalore(D)-607105, Tamilnadu, India. Languages Known: Tamil, English.



Contact this candidate